Search found 91 matches

by Rudy Ray
Tue Apr 25, 2017 11:11 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: The what I welded today (/whenever) thread (pics please)
Replies: 3253
Views: 473296

Re: The what I welded today (/whenever) thread (pics please)

wood work mate
3003 is real soft, near gummy. Your best bet would be to use 5052, extremely form-able, easy to cut and weld.
by Rudy Ray
Mon Apr 24, 2017 9:57 pm
Forum: Product Reviews
Topic: Tab and Slot fabBlock
Replies: 5
Views: 2526

Re: Tab and Slot fabBlock

$150 a side?
i have 2 tales 48" x 60" x 1" that I would love to have ground. I was expecting something 5x that at least.
by Rudy Ray
Wed Apr 19, 2017 1:52 am
Forum: Member Introductions
Topic: Injection from Northern VA
Replies: 8
Views: 827

Re: Injection from Northern VA

I prefer thirdindairy myself.

welcome
by Rudy Ray
Sat Apr 15, 2017 12:36 pm
Forum: Welding Forum General Shop Talk
Topic: Job related weight lifting.
Replies: 34
Views: 3022

Re: Job related weight lifting.

I guess Miller didn't pay attention to the OSHA regulations when they made their Suitcase "portable wire feeder". It's got to weigh 40 lbs alone, then add a 33 lb spool of wire and a 15 lb torch and carry that up a ladder into a crawl space dragging the welding leads behind you. Maybe when...
by Rudy Ray
Sat Apr 15, 2017 12:20 pm
Forum: Welding Forum General Shop Talk
Topic: Welding Ductile Iron Shipping Container Twistlock to Steel
Replies: 20
Views: 2937

Re: Welding Ductile Iron Shipping Container Twistlock to Ste

They are made of ductile iron? Just like pipe fittings, yes very weldable. If galvanized, take the zinc layer off with a 40 grit jumbo flap disc. For what you are building a good brazing job will be more than adequate if you have and are good with a torch. That is one old school method I'd like to l...
by Rudy Ray
Thu Mar 30, 2017 10:56 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: I'm such a dummy
Replies: 22
Views: 2788

Re: I'm such a dummy

as long as your power lead or torch is not leaking, you are fine as frog hair.

been there, done that, got the hat.
by Rudy Ray
Wed Mar 29, 2017 9:59 am
Forum: Welding Forum General Shop Talk
Topic: Spider bite
Replies: 28
Views: 2412

Re: Spider bite

If there are no pictures, it didn't happen.
by Rudy Ray
Sat Mar 18, 2017 3:30 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Pricing Sanitary Welding
Replies: 10
Views: 2194

Re: Pricing Sanitary Welding

One thing to consider when doing anything food processing is to cover the liability involved. If there is a sanitary issue and they ca point the finger at your work, they will. Sanitary work brings up to double the "going rate" for just this reason. I have a good working relationship that ...
by Rudy Ray
Thu Mar 16, 2017 12:07 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: SilBrz repair on Aluminum
Replies: 27
Views: 2687

Re: SilBrz repair on Aluminum

I just ordered some Alum Bronz, holy crap that stuff is more expensive than I thought it would be. $15/lb & only a 10 lb box. I have a use for at least 3 lbs of it to save a $850 part on my sheet metal break, so it is worth it.

And I'll try it on aluminum and report back.
by Rudy Ray
Mon Mar 06, 2017 1:11 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: SilBrz repair on Aluminum
Replies: 27
Views: 2687

Re: SilBrz repair on Aluminum

Would Aluminum Bronze work on Aluminum?
I don't have any or I'd try it myself.
by Rudy Ray
Sun Mar 05, 2017 12:19 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Erratic arc
Replies: 40
Views: 4279

Re: Erratic arc

I am looking forward to learning what the problem is. It's been on the back of my mind for weeks now.
by Rudy Ray
Sun Mar 05, 2017 12:12 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: aluminum gas tank repair
Replies: 14
Views: 2292

Re: aluminum gas tank repair

Okay, I've been a "professional" welder for about 15 years now and have never heard of using Silly Bronze on aluminum. Am I missing something? If anything, perhaps Alum Bronze, but I have yet to even try that as my LWS would need to order it because they don't keep it in stock. You're rig...
by Rudy Ray
Sat Mar 04, 2017 1:57 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: aluminum gas tank repair
Replies: 14
Views: 2292

Re: aluminum gas tank repair

Okay, I've been a "professional" welder for about 15 years now and have never heard of using Silly Bronze on aluminum. Am I missing something? If anything, perhaps Alum Bronze, but I have yet to even try that as my LWS would need to order it because they don't keep it in stock.
by Rudy Ray
Sat Mar 04, 2017 1:29 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: The what I welded today (/whenever) thread (pics please)
Replies: 3253
Views: 473296

Re: The what I welded today (/whenever) thread (pics please)

Mark, Why did you use such heavy material to make that ballast box, 14ga would have been more than strong enough to support those weights. Oh, wait, . . . . . . . . never mind. Good job! That wheel barrow cart is brilliant, great job on the steering. Among other things I have rebuilt 2 different sew...
by Rudy Ray
Sat Mar 04, 2017 1:21 pm
Forum: Metal Cutting
Topic: Metal Cutting Disc for Grinder
Replies: 11
Views: 2368

Re: Metal Cutting Disc for Grinder

On the bright side I did find a good use for it. It's awesome at cutting PVC pipe when doing sprinkler repairs!!!
by Rudy Ray
Sat Mar 04, 2017 12:11 pm
Forum: Metal Cutting
Topic: Metal Cutting Disc for Grinder
Replies: 11
Views: 2368

Re: Metal Cutting Disc for Grinder

I was sent a free trial blade and I got all hot and bothered just looking at it. So I dropped my office work and ran into the shop to try it like a little kid on Christmas morning. Well, yes, it cuts steel without ripping all the diamond off the base, that's about it. My opinion was it was worth exa...
by Rudy Ray
Sat Feb 25, 2017 9:39 pm
Forum: Welding Forum General Shop Talk
Topic: Spray painting info needed
Replies: 15
Views: 1268

Re: Spray painting info needed

I H A T E painting, but will do it if required on a larger job. What I usually end up having to paint has weird contours and hard to get to areas. It usually comes out fairly nice but I'm always disappointed in the results. It's just one of those aspects of the job that I don't enjoy. I don't mean t...
by Rudy Ray
Thu Feb 16, 2017 11:55 am
Forum: Wish List
Topic: Video Wish!
Replies: 4
Views: 2021

Re: Video Wish!

1) bring small weld samples with you.
2) bring your helmet and gloves and be ready to test weld on the spot when you apply.
3) accept a welder's helper job or monotonous little production work, you have to get your foot in the door somehow.
by Rudy Ray
Thu Feb 16, 2017 12:18 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig Finger
Replies: 35
Views: 2940

Re: Tig Finger

Farmwelding wrote:Sounds like a pretty good gig you got there. I'm surprised they told you what they are for. You do a nice job though.
thank you
by Rudy Ray
Wed Feb 15, 2017 8:12 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Decorative railing job
Replies: 18
Views: 2896

Re: Decorative railing job

jroark wrote:That's what our laser operator told me but he could be off. I'm in NC too but not sure if that means anything either.
Yes, they do get $200/hour for laser work to pay for the machine and consumables, but for welders, no.
by Rudy Ray
Wed Feb 15, 2017 8:07 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig Finger
Replies: 35
Views: 2940

Re: Tig Finger

These are frames for a high powered back pack fan similar to what the fire fighters use. The company that manufactures these are only capable of mig welding steel so they hire me to glue em up. This is a "special" design for the IDF (Israeli Defense Force), when they find a tunnel in their...
by Rudy Ray
Wed Feb 15, 2017 12:34 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig Finger
Replies: 35
Views: 2940

Re: Tig Finger

This is the project. 3/4" x 0.120 aluminum tubing and 1' x 3/16 alum flat. I spent the morning cleaning the parts to make 20 then welded up 10, I'll finish this batch tomorrow. There is 120 total to do. IMG_0082.JPG IMG_0081.JPG IMG_0083.JPG IMG_0084.J[attachment=0]IMG_0085.JPG PG[/attachment] ...
by Rudy Ray
Tue Feb 14, 2017 11:41 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Hook in end of filler rod
Replies: 47
Views: 4429

Re: Hook in end of filler rod

Not Tyson, raw chicken.

Does Tyson sell raw chicken?
by Rudy Ray
Tue Feb 14, 2017 11:35 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: E71T-14 spec question
Replies: 10
Views: 2079

Re: E71T-14 spec question

Over Zinc, galvanized metal. Brush all loose stuffs off with a wire wheel or hand brush and weld away. I use it when I have to weld up jobs that are hot dip galvanized, like solar farms or rebuilding remote sewage treatment plant digester tanks. Just remove any paint, scale, or grease. avoid the fum...