Search found 19 matches

by BramR
Thu Jan 17, 2019 3:43 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Jasic 200P AC/DC - Pilot Arc Current setting?
Replies: 3
Views: 1130

Re: Jasic 200P AC/DC - Pilot Arc Current setting?

I think the initial current is the current com where the upslope starts. The pilot arc current is the current to where the downslope stops. So say you set the peak current to 100 amps, and the pilot arc to 25 ams, the downslopetime is the time it will take to get from 100 to 25 amps. Than the curren...
by BramR
Mon Jan 14, 2019 4:24 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: WP-20F with fish tank pump
Replies: 0
Views: 892

WP-20F with fish tank pump

Hi, Just finisched the first step in my diy water cooled torch project. I hooked up the cheep chinese torch to a cheep chinese fish tank pump. I welded some aluminium and some steel and with the steel i measured the temp of the outlet with a 190 Amp it did not get warmer than 50C. You can see the vi...
by BramR
Mon Jan 14, 2019 4:19 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: WP-20F with fish tank pump
Replies: 0
Views: 708

WP-20F with fish tank pump

Hi, Just finisched the first step in my diy water cooled torch project. I hooked up the cheep chinese torch to a cheep chinese fish tank pump. I welded some aluminium and some steel and with the steel i measured the temp of the outlet with a 190 Amp it did not get warmer than 50C. You can see the vi...
by BramR
Wed Jan 02, 2019 9:21 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: High pulse on aluminium.
Replies: 15
Views: 1512

Re: High pulse on aluminium.

IMG_20190102_113702696.jpg IMG_20190102_113714908_HDR.jpg 2mm diamondplate. Made it as clean as a could. IMG_20190102_115223619_HDR.jpg This is how i grind. IMG_20190102_134616251.jpg IMG_20190102_134624791.jpg The result. After the first long side i deburred the other even more. I also got to hot ...
by BramR
Tue Jan 01, 2019 6:48 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: High pulse on aluminium.
Replies: 15
Views: 1512

Re: High pulse on aluminium.

I think I'll try to take the cleaning action down a notch. I maxed out on that.. I think the balling will be less then. I'll grind it a bit more blunt tip. I'm already using 3/32 filler. What should be the problem with the nr6 gas lens? Weld some more tomorrow, I'll let you know what happened thanks.
by BramR
Tue Jan 01, 2019 8:48 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: High pulse on aluminium.
Replies: 15
Views: 1512

Re: High pulse on aluminium.

IMG_20190101_125318331.jpg IMG_20190101_125840035_HDR.jpg IMG_20190101_125525319.jpg IMG_20190101_134040209_HDR.jpg IMG_20190101_134048486_HDR.jpg I got a Jasic TIG200PAC/DC Footpedle attached. (the max current is set on the peddle at the jasic) 2,4mm Tungsten 2% lanthanated Gasflow arround 10cfh T...
by BramR
Mon Dec 31, 2018 5:56 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: High pulse on aluminium.
Replies: 15
Views: 1512

High pulse on aluminium.

Hello, My machine does not have ac frequentie settings but it does have a pulse setting. I want to weld thin aluminum. I know now that i can set the balance to more cleaning & less pennetration (my machine just says "cleaning action" :lol: . But my experience is that the arc wonders of...
by BramR
Thu Mar 29, 2018 4:38 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: New Aluminium Welder Woes
Replies: 21
Views: 1843

Re: New Aluminium Welder Woes

You are running on AC wright? Just did a welding job on aluminium and forgot to set my machine to AC :D the coppery glow on your attempts look a bit like the results I got on DC :D
by BramR
Mon Feb 19, 2018 3:57 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Arc force? On Tig?!?
Replies: 15
Views: 4372

Re: Arc force? On Tig?!?

I've tried some aluminum and welding alu just got a hole lot easier! The difference is bet big. I got much more control. No more arc force when I'm tiigging!
by BramR
Mon Feb 19, 2018 5:46 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Arc force? On Tig?!?
Replies: 15
Views: 4372

Re: Arc force? On Tig?!?

Thanks guys, good to know I'm not the only one with this experience. I'll keep the knob at 0% when I am tigging.
by BramR
Sun Feb 18, 2018 4:20 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Arc force? On Tig?!?
Replies: 15
Views: 4372

Arc force? On Tig?!?

Hello guys, Strange thing today on my welding. I had some stainless door handle covers about 1 1/2" in diameter and 1/32" think. A bit like a thin walled bushing. I thould it would be a good thing to weld them together to get some practice. I can't say it went verry well. But i found out t...
by BramR
Sun Jun 18, 2017 7:18 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Galvanized mudguard repair
Replies: 4
Views: 867

Re: Galvanized mudguard repair

Yes, the crack developed in a period of yeaeaears. I made sure that the rolled over part had a big rounded lump, also on the inside to prevent the crack to start.

It would be even better if I had reinforced it. But we wil see how long this will hold,
by BramR
Sat Jun 17, 2017 5:07 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Galvanized mudguard repair
Replies: 4
Views: 867

Galvanized mudguard repair

Hi, Just Tig brazed two galvenized mudguards of a friend of mine. I brazed it with CuSi 7. The mudguard are made of galvenized 1mm sheetmetal. Turned out fine. I'm verry currius how the brazing-welds hold up in term of corrosion and durability. Anyone any expirience with brazing galvenized sheet met...
by BramR
Sat Apr 29, 2017 3:04 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Prevent Aluminium monkey bars from twisting.
Replies: 22
Views: 2197

Re: Prevent Aluminium monkey bars from twisting.

Guys, it's finished. The good news is the welds are fine. The bad news is I probably should have used a bigger box profile. For the girls it's fine, for me it's a bit to flexible. IMG_20170429_202528055.jpg IMG_20170429_203229282.jpg Could be that I'll make another one. What a learner!!! There are s...
by BramR
Fri Apr 28, 2017 1:21 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Prevent Aluminium monkey bars from twisting.
Replies: 22
Views: 2197

Re: Prevent Aluminium monkey bars from twisting.

I sliced a box section in halve to check the weld. As you look close there is a line in the bead. Is this the residue of the oxide that floated on the penetration? 1493399734973403799610.jpg This is the inside of the tube. 1493399805033758253074.jpg This is the same weld from the outside. I think I ...
by BramR
Thu Apr 27, 2017 2:53 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Prevent Aluminium monkey bars from twisting.
Replies: 22
Views: 2197

Re: Prevent Aluminium monkey bars from twisting.

IMG_20170427_204958813.jpg
IMG_20170427_204958813.jpg (96.96 KiB) Viewed 1506 times
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IMG-20170427-WA0018.jpeg (33.27 KiB) Viewed 1506 times
Feel free to comment.
by BramR
Wed Apr 26, 2017 1:14 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Prevent Aluminium monkey bars from twisting.
Replies: 22
Views: 2197

Re: Prevent Aluminium monkey bars from twisting.

The raw materials have arrived.
1493226719424630777678.jpg
1493226719424630777678.jpg (68.52 KiB) Viewed 1522 times
by BramR
Sat Apr 08, 2017 4:45 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Prevent Aluminium monkey bars from twisting.
Replies: 22
Views: 2197

Re: Prevent Aluminium monkey bars from twisting.

Thanks for the replies guys! I'll take mky time tacking and welding. As i read your posts i'm not that afraid that i'll get a helicoil. I'll start in a week or two, and i will keep you informed. Till then i'll keep practicing. I started Tig welding three weeks ago. I got some box and round to practi...
by BramR
Sat Apr 08, 2017 2:15 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Prevent Aluminium monkey bars from twisting.
Replies: 22
Views: 2197

Prevent Aluminium monkey bars from twisting.

Hi welders, I designed these aluminium monkey bars for my kids.(all in mm i'm afraid) Monkey bars cut out.JPG It's made mainly from aluminium 6060 round tubing ø30x2mm and Rectangular box profile 60x20x2mm. I'm planning on tig welding this frame. Anny tips in what order to to assemble, tack weld and...