Search found 146 matches

by Jack Ryan
Thu Apr 11, 2024 3:31 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Getting shocked from work clamp
Replies: 2
Views: 346

Re: Getting shocked from work clamp

I don't know what's inside that machine but it sounds like there is a short between the welding circuit and mains ground. Assuming the case is grounded (connected to mains ground), your open circuit voltage of 82V will appear (probably) between the return clamp and the case (or mains ground). It is ...
by Jack Ryan
Mon Apr 01, 2024 9:31 pm
Forum: Suggestions, Feedback and Support
Topic: Need to update password but no option to do so!
Replies: 2
Views: 1185

Re: Need to update password but no option to do so!

Click the small down arrow.
Home Bar.jpg
Home Bar.jpg (41.52 KiB) Viewed 1171 times
Select "User Control Panel" from the drop down

Select the "Profile" tab

Select "Edit account settings" from the list on the left side

There is an option to change your password.

Jack
by Jack Ryan
Wed Jan 03, 2024 2:19 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Upgrade Regulator for AHP 201
Replies: 4
Views: 4356

Re: Upgrade Regulator for AHP 201

I realise it doesn't help you much but I am curious how that is an upgrade. I would go to the ball type rather than from it. Is what you have of poor quality - or broken - that you want to change?

Jack
by Jack Ryan
Wed Dec 13, 2023 8:36 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Big gush of argon?
Replies: 27
Views: 11417

Re: Big gush of argon?

This entire years old thread is a solution in search of a problem. :roll: A single, moment of a rush of argon is completely inconsequential to welding. Anyone who doesn’t tap a pedal when first setting up, or checking for leaks after a tank swap is an alien. You can’t even begin to calculate the “l...
by Jack Ryan
Wed Dec 13, 2023 7:23 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Big gush of argon?
Replies: 27
Views: 11417

Re: Big gush of argon?

HI folks. I have the welder listed below. It came with a flowmeter. I was wondering if the pressure is too high though. When I start a weld there's a big gush. I don't know if it's adjustable. I could put a regulator ahead of the flowmeter I guess. I don't know if this affects my Al but my steel lo...
by Jack Ryan
Tue Dec 05, 2023 11:28 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: 100% argon for mig welding
Replies: 7
Views: 21731

Re: 100% argon for mig welding

to add, mig (mild steel) is actually mag ie active gas. Yes, that's true. But you are not going to change the seemingly millions of people who call anything with a wire feeder "MIG". That's why I wrote "MIG (GMAW & FCAW-G)". here tri mix is the norm which has a small amount ...
by Jack Ryan
Tue Dec 05, 2023 8:40 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: 100% argon for mig welding
Replies: 7
Views: 21731

Re: 100% argon for mig welding

Can someone explain to me what exactly is happening with mild steel mig with 100% argon vs mild steel tig using 100% argon? I't not just shielding gas. Some other molecular activity involved. What sort of molecular activity are you seeing? TIG uses DCEN and, even though the current in the ARC is ma...
by Jack Ryan
Sun Nov 19, 2023 8:38 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Little/no oxide area?
Replies: 8
Views: 13053

Re: Little/no oxide area?

He's tried from 20%-50% on the AC balance with little to no cleaning action. Cleaning will only occur where there is gas coverage so even if there is sufficient balance adjustment, cleaning won't happen if (say) the cup is too small. I only asked because wouldn't he be on the wrong side of the bala...
by Jack Ryan
Thu Oct 12, 2023 7:40 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: What Does "C25" Mean?
Replies: 1
Views: 12553

Re: What Does "C25" Mean?

Here's a weird question. When I buy C25, is it 25% CO2 by mass, volume, or what? The relevant standards will tell you but, like you, I don't have them. However, BOC states: The designation system shall be based on volumetric percentages. https://www.boc-gas.com.au/en/images/BOC_223453_Shielding%20G...
by Jack Ryan
Tue Oct 10, 2023 1:42 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: generators
Replies: 2
Views: 8299

Re: generators

Can you add a small load to the generator to keep it revving but not so big it starves the welding machine?

Jack
by Jack Ryan
Fri Aug 18, 2023 10:01 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Mild steel bead
Replies: 11
Views: 7883

Re: Mild steel bead

I have seen many videos where the weld looks like "stacked dimes" but mine seem to be the correct height and width but smooth. Lincoln Square Wave 200, 1/8" mild steel, 3/38 Lazr tungsten, 120 amps, 1pps. Ideas? No doubt with a key word of "dimes", there will be other posts...
by Jack Ryan
Wed Jul 19, 2023 9:20 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Weld Puddle looks nice but after that filler....
Replies: 5
Views: 7424

Re: Weld Puddle looks nice but after that filler....

In addition, if you have a single stage regulator, when you swap from an empty cylinder to a full one, your regulated pressure and flow will be less. Depending on your setup, it may be quite a bit less. You need to check that the flow with the full cylinder is sufficient for the job - in your case, ...
by Jack Ryan
Sun Jun 18, 2023 9:17 pm
Forum: Product Reviews
Topic: Next Welder for Novice Hobby Welder?
Replies: 6
Views: 28932

Re: Next Welder for Novice Hobby Welder?

cj737 wrote: Sun Jun 18, 2023 1:55 pm Any TIG or MIG machine can also be used to Stick weld.
I assume that was an unintended statement - it applies to TIG but not to MIG.

Jack
by Jack Ryan
Sat Jun 17, 2023 7:53 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Help
Replies: 3
Views: 4010

Re: Help

Sorry to mention the obvious, but do you have the leads the right way around? It matters in AC so the balance works properly.

Jack
by Jack Ryan
Wed Jun 07, 2023 2:34 am
Forum: Welding Forum General Shop Talk
Topic: When chemically removing millscale, do vinegar fumes rust steel in the vicinity like hydrochloric acid does?
Replies: 7
Views: 9902

Re: When chemically removing millscale, do vinegar fumes rust steel in the vicinity like hydrochloric acid does?

Another great product option is Toilet Bowl cleaner. Stronger than vinegar, works a bit faster, and easily neutralized by fresh water. Wet the surface, pour on the Cleaner, watch is bubble, when bubbles subside, rinse and dry and oil. Done. If it makes a difference to you, that probably contains hy...
by Jack Ryan
Tue Jun 06, 2023 8:23 pm
Forum: Welding Forum General Shop Talk
Topic: When chemically removing millscale, do vinegar fumes rust steel in the vicinity like hydrochloric acid does?
Replies: 7
Views: 9902

Re: When chemically removing millscale, do vinegar fumes rust steel in the vicinity like hydrochloric acid does?

Another great product option is Toilet Bowl cleaner. Stronger than vinegar, works a bit faster, and easily neutralized by fresh water. Wet the surface, pour on the Cleaner, watch is bubble, when bubbles subside, rinse and dry and oil. Done. If it makes a difference to you, that probably contains hy...
by Jack Ryan
Thu Jun 01, 2023 9:43 pm
Forum: Product Reviews
Topic: HTP Revolution 2500 AC/DC Multi-Process
Replies: 4
Views: 13941

Re: HTP Revolution 2500 AC/DC Multi-Process

Oscar wrote: Thu Jun 01, 2023 10:57 am Zero chance as I don't have an oscilloscope.
What a shame, but thanks anyway.

Jack
by Jack Ryan
Wed May 31, 2023 8:45 pm
Forum: Product Reviews
Topic: HTP Revolution 2500 AC/DC Multi-Process
Replies: 4
Views: 13941

Re: HTP Revolution 2500 AC/DC Multi-Process

Hello Oscar, What is the chance of you getting some graphs of the MIG pulse and double pulse waveforms (shape + magnitude)? I am interested to see what the peak current is. Some machines set the maximum peak current at the nominal maximum current of the machine meaning that the average is considerab...
by Jack Ryan
Wed May 17, 2023 12:01 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: kemppi MLS2300 no welding arc
Replies: 8
Views: 5005

Re: kemppi MLS2300 no welding arc

Ok looked at my torch wiring a bit more and found that is the correct partnumber as once I cut the sheething back I found the connector about 1.8 meters back from the torch and that is indeed the part that has failed so hopefully this should be easy from here now I know the part number I need. Havi...
by Jack Ryan
Tue May 16, 2023 12:36 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: kemppi MLS2300 no welding arc
Replies: 8
Views: 5005

Re: kemppi MLS2300 no welding arc

OK so now on the phone to the kemppi reps here in NZ. One of them just tried to tell me (I guess its possible) that this kemppi main current line for the TTC 250 W torch is just as expensive as buying a completely new torch (obviously the newer style ones). This main line splits at the machine end ...
by Jack Ryan
Sat May 06, 2023 9:07 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Gas Flow Setting
Replies: 4
Views: 8975

Re: Gas Flow Setting

Hi cj737 I know that gas only flows while squeezing the trigger, but I wasn't sure if I should be setting the gauge while squeezing the trigger. I think what is happening here is I'm confusing a flow meter for a pressure gauge. A pressure gauge is what I have. A flowmeter is the little ball that's ...
by Jack Ryan
Mon Apr 10, 2023 9:52 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: gas leaking from tank connection
Replies: 7
Views: 15439

Re: gas leaking from tank connection

Oscar wrote: Mon Apr 10, 2023 8:06 pm I've had some leak. Tape won't help on the threads because they dont seal, BUT put some on the cone and watch those soap bubbles disappear. ;)
That's good for sealing the filter in the regulator as well ;-)

Jack
by Jack Ryan
Wed Apr 05, 2023 1:37 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: gas leaking from tank connection
Replies: 7
Views: 15439

Re: gas leaking from tank connection

tweake wrote: Wed Apr 05, 2023 12:52 am as above, they don't seal on the thread. they seal on the oring or rubber tip thats on the end.
Yes, and some are just brass with no O-ring so it is even more important to have good surfaces. As brass is soft it is a bit forgiving but that also means you don't over tighten it.

Jack
by Jack Ryan
Tue Apr 04, 2023 10:36 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: gas leaking from tank connection
Replies: 7
Views: 15439

Re: gas leaking from tank connection

MCMIG85 wrote: Tue Apr 04, 2023 9:09 pm I bought the tank and welder used. This is the first time I've actually checked for leaks. The threads look okay to me. And no dirt.
Look at the nipple and the seat. If there are dings it will leak.

Jack