Search found 23 matches

by cptjackm
Mon Aug 07, 2017 12:15 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: WTB 1lb. ERCuSi-A in .40 or .35
Replies: 4
Views: 560

Re: WTB 1lb. ERCuSi-A in .40 or .35

Thanks guys. That's where I started; my LWS. 30 lbs was the smallest qty they'd sell. It was that or a 10 lb spool that I'd have to cut and straighten. Thanks for the link to Arc-Zone LtBadd. I'll order from them. I just Googled it up on Amazon, you can buy a pound for about $13.25, several sizes a...
by cptjackm
Mon Aug 07, 2017 12:00 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Foot pedal w/ Everlast 160STH
Replies: 25
Views: 3955

Re: Foot pedal w/ Everlast 160STH

While I'm waiting for my profile to be approved on Everlast's forums, I figured I'd pose the question here as well. I have an Everlast 160sth and an SSC controls foot pedal. When the foot pedal is plugged in, although I'm able to set the amperage on the machine, the readout simply oscillates back a...
by cptjackm
Sat Jul 29, 2017 12:00 pm
Forum: Metal Cutting
Topic: Cast Iron Porter Cable B9 6x54 Belt Sander
Replies: 7
Views: 1824

Re: Cast Iron Porter Cable B9 6x54 Belt Sander

I had the same experience with the 1 x 42 Kalamazoo. I read all the user reviews, mostly ⭐︎⭐︎⭐︎⭐︎⭐︎. What a piece of junk! I had just spent $290 on a brand new Kalamazoo 1x42 belt sander...what an utterly useless pile of junk it is, hence I jumped on this Porter Cable. Oh that giant motor...its only...
by cptjackm
Sat Jul 29, 2017 11:44 am
Forum: Metal Cutting
Topic: For you machinists...
Replies: 37
Views: 8284

Re: For you machinists...

EINSTEIN? Did I dial the wrong number here? I had no doubt some of you were familiar, but we have some newer entrants to machining with new (or new-to-you) equipment looking for projects and knowledge, so I had to share this guy. Also, horology interests me. Steve S does that include "space tim...
by cptjackm
Tue Oct 25, 2016 2:17 am
Forum: Metal Cutting
Topic: I made a 3 part video about angle grinders
Replies: 26
Views: 6926

Re: I made a 3 part video about angle grinders

No lock on switches on a small grinder is a terrible idea. Ever try clean a heap of small parts while holding the switch. Good subject. I agree with you Mike. I have nine electric angle grinders and a drawer full of air powered. I still have the first one that I bought used in 1958. It's 9 inch Bla...
by cptjackm
Sun Aug 16, 2015 4:04 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Motorcycle radiator mounting tab weld question
Replies: 25
Views: 2094

Re: Motorcycle radiator mounting tab weld question

Since this piece is riveted, it may be 7075 aluminum (or something similar).
It's used in airplane wings for example and riveted together.
You can weld it but it will crack, often immediately.
Is this piece welded anywhere or only riveted?
If there is a weld then you may be OK.
Jack
by cptjackm
Sun Aug 16, 2015 3:43 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: help with ground clamp on kemppi 2300 acdc
Replies: 6
Views: 1137

Re: help with ground clamp on kemppi 2300 acdc

hi first i am total new to tig and have just got my Kemppi MasterTig MLS 2300 AC/DC. the queastion is, on this machine the torches is connected to it own connector with gas and then there is two dinse35 connector, one plus and the other is minus.. so i connected the ground clamp to plus and tryed b...
by cptjackm
Sun Aug 16, 2015 3:07 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Everlast Powertig 250EX RIP
Replies: 15
Views: 2983

Re: Everlast Powertig 250EX RIP

This too late but same symptom on my 250 EX(2013) on AC, worked DC and AC lift arc. Readjusted my points then worked fine. Fingers crossed. It was HF that was not working for arc start(stabilization). Rick, My machine would not weld in any position, tried all tig settings and stick, no sparks, And ...
by cptjackm
Fri Aug 14, 2015 6:58 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Everlast Powertig 250EX RIP
Replies: 15
Views: 2983

Re: Everlast Powertig 250EX RIP

rake wrote:Sign in to the Everlast forum. Most times there's someone from the company there and they can be very helpful.

Thanks for that,
I go there and take a look.
I think I'll shop for another AC DC tig machine as a back up.
Jack
by cptjackm
Fri Aug 14, 2015 3:42 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Everlast Powertig 250EX RIP
Replies: 15
Views: 2983

Re: Everlast Powertig 250EX RIP

_D3M0562_2.jpeg Hi guys, My Everlast 250 EX died a quick death today. It's a 2011 model, Everlast water cooler, CKW torch, and the upgraded foot pedal. It's been working fine, last week I built a coupon test bender from 1 1/2" SS just like Jody did. I fired it up today, tapped the pedal to che...
by cptjackm
Fri Aug 07, 2015 7:26 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: alloy noob - cleaning & penetration
Replies: 11
Views: 1813

Re: alloy noob - cleaning & penetration

I'm still not sure what type of aluminium this is, but even my rubbish welds make quite a strong joint. I set about bashing the hell out of them with a hammer in my vice and the joints don't give up, the parent metal eventually does. Mind you, I have no idea about the deeper aspects of metallurgy s...
by cptjackm
Wed Aug 05, 2015 3:57 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Baldor Tungsten grinder project
Replies: 12
Views: 2214

Re: Baldor Tungsten grinder project

The Lincoln Electric Welding School is using the 180 grit blue diamond wheel, they have over 5,000 grinds on it. So while not as smooth looking as the 320 grit yellow diamond wheel I'm sure its fine. The Tungsten ground on the stone wheel looks the smoothest yet its a courser grit. But it looks les...
by cptjackm
Wed Jul 29, 2015 3:45 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Everlast Powertig 250EX RIP
Replies: 15
Views: 2983

Re: Everlast Powertig 250EX RIP

Thanks for your concern guys. They have me marked as a new guy here but I've been signed up to this Forum since 2009. I have watched every Jody video from before that. He's my hero. That is about the time I bought my Everlast 250 EX. I went through about 4 machines over nearly two years to get this ...
by cptjackm
Wed Jul 29, 2015 3:36 am
Forum: Welding Forum General Shop Talk
Topic: Injury
Replies: 23
Views: 2277

Re: Injury- seriously now

Whats the worst injury (Burns,gashes,etc) you have ever got on the job ? Grinders are the most dangerous thing in our shops. They mostly get to your eyes, and hands. I've been welding since 1954 and they still get me once in while. I mostly work by myself and make my own rules. My rules for grindin...
by cptjackm
Wed Jul 29, 2015 12:22 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Large base combination square
Replies: 9
Views: 1687

Re: Large base combination square

Just a personal experience. I tried to buy a 12" square from the Weld Monger website but the item was sold out. So, I ordered it from the Lagesse website. It has been over a month. Nothing has shown up at my house yet and no response from Lagesse when I emailed them. I will update this post as...
by cptjackm
Tue Jul 28, 2015 10:36 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Everlast Powertig 250EX RIP
Replies: 15
Views: 2983

Everlast Powertig 250EX RIP

_D3M0562_2.jpeg Hi guys, My Everlast 250 EX died a quick death today. It's a 2011 model, Everlast water cooler, CKW torch, and the upgraded foot pedal. It's been working fine, last week I built a coupon test bender from 1 1/2" SS just like Jody did. I fired it up today, tapped the pedal to che...
by cptjackm
Mon Mar 04, 2013 3:58 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Welding order, square frame tubing
Replies: 8
Views: 8290

Re: Welding order, square frame tubing

Five stars ★★★★★ Alexa. Thanks I saved that: "Assuming that these welds are to be partial penetrated, you may consider: - set all your supports upon which you will be working to be within the same plane to insure flatness. - make note of the different lengths of the pieces to be welded and comp...
by cptjackm
Mon Mar 04, 2013 3:11 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Seeing what you're doing [mig]
Replies: 28
Views: 5202

Re: Seeing what you're doing [mig]

You can't weld it if you can't see it. The first thing to check is the plastic cover in front of your helmet lens. It needs frequent attention and often replacement. And then, after the age of 40 or so, you may need some magnification. Drug store glasses work for me. I tried a cheater inside my helm...
by cptjackm
Mon Mar 04, 2013 2:50 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Mig. Welding 3g.
Replies: 8
Views: 1092

Re: Mig. Welding 3g.

Down hill is the answer, 3/16" and under. Go to Jody's "WELDING PROJECTS' / part 2 plasma cutting table welding project. He is doing a very similar weld and will even give you the settings. I think he was using.030 solid wire but .035 won't be far off if that's what you are using, and thos...
by cptjackm
Wed Nov 23, 2011 3:36 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: A-frame hoist mount?
Replies: 2
Views: 1797

Re: A-frame hoist mount?

HI. I've made a couple of those, wood and metal, depending on what material is available. I've been admiring the Harbor Freight unit. http://www.harborfreight.com/automotive-motorcycle/shop-cranes/1-ton-telescoping-gantry-crane-41188.html It would put my Trailblazer in and out my truck, and I could ...
by cptjackm
Thu Oct 15, 2009 9:56 pm
Forum: Welding Forum General Shop Talk
Topic: Jig Pics
Replies: 2
Views: 1933

Re: Jig Pics

MobileWelding,
I like your clamp.
I'll have one soon, thank you very much.
Jack
by cptjackm
Wed Oct 07, 2009 9:07 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Jeep Cherokee Pipe Bumper
Replies: 8
Views: 5630

Re: Jeep Cherokee Pipe Bumper

_D3F4743.jpg Here's another Jeep Bumper on a 2009 Wrangler Sahara. This one is intended for a tow bar connection. The bumper is 3/16 x 2"x5" tubbing. The tow lugs go all the way through, welded front and back, 1/2" x 3" bar. It replaces the plastic and sheet metal original. I us...