Search found 215 matches

by Gdarc21
Sun Apr 10, 2022 7:18 am
Forum: Welding Forum General Shop Talk
Topic: Cleaning after Walter Mill Scale Disk
Replies: 4
Views: 1250

Re: Cleaning after Walter Mill Scale Disk

3m cubitron. 36grit for metal/ millscale.
80+ grit for any pretty cnrs. Main out lay is for backing pad 30 bucks.
I dont use flap discs anymore cause cubitrons are like 3 bucks a disc and flappies are 10 give or take.
Important to note though if you mis use them they can grab a bit.
by Gdarc21
Sun Apr 10, 2022 12:33 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: How on earth do you Mig vertical up?
Replies: 7
Views: 2585

Re: How on earth do you Mig vertical up?

Oh if you can play with induction on the machine set it as high as you can, just a nicer day. If you cant on your machine dont stress it. Its a luxury, not essential
by Gdarc21
Sun Apr 10, 2022 12:31 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: How on earth do you Mig vertical up?
Replies: 7
Views: 2585

Re: How on earth do you Mig vertical up?

Hi Sal. As above you will need to focus on the sides more, you look like your very close. If you try to hold in sides a full second and then cross to the other side in one smooth quick movement and hold a second on the other side when you get there. The cross over should be quick, if you do it too q...
by Gdarc21
Tue Mar 29, 2022 5:17 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: How on earth do you Mig vertical up?
Replies: 7
Views: 2585

Re: How on earth do you Mig vertical up?

I usually have good volts maybe 18V for .9mm solid and wind the amps back a bit so it doesnt fill up and out. Verti ups are technique issues if your settings are well set. Alot of turkey necking is from not staying on the sides. Get your settings so that your first/peno run can dig in a bit with the...
by Gdarc21
Sat Mar 26, 2022 11:54 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: How hot does your tig torch get?
Replies: 22
Views: 7883

Re: How hot does your tig torch get?

This is also dependant on brands. I have a 26fx parker "torchology" that melted last weekend after 2 hrs on a 200 amp acdc with a pedal so cant be sure actual amps and the backcap binded hard into torch and rubber behind insulator started melting off. I just changed the head out with a tig...
by Gdarc21
Tue Mar 15, 2022 5:27 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Mig welding at 28-30 volts not spray
Replies: 5
Views: 3787

Re: Mig welding at 28-30 volts not spray

There is a little debate in various camps about deposition and how its deposited. For instance if I were welding a structure and needed 3/8 + fillet, no matter what I would go 3 run 2 layer to get there. Unless speccd otherwise. On earthmoving equip probably just go as big as you could in one pass. ...
by Gdarc21
Thu Mar 10, 2022 2:46 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Stainless flux core, worm hole
Replies: 21
Views: 5295

Re: Stainless flux core, worm hole

Wormholing is porosity just kinda in a different catergory, You could give a dash more stickout, may help but I dont think it will fix it, try up a half a volt at a time till it gets under control. Are you using the right gas for staino. They take different mixes. If so press button to get flow thro...
by Gdarc21
Thu Mar 10, 2022 3:11 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Stainless flux core, worm hole
Replies: 21
Views: 5295

Re: Stainless flux core, worm hole

Also, how is that torch angle working out, not too much washout on top?
by Gdarc21
Thu Mar 10, 2022 3:09 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Stainless flux core, worm hole
Replies: 21
Views: 5295

Re: Stainless flux core, worm hole

The joy of flux core! 🤣 This is one that does your head in till you nut it out. Usually porosity is cause by not enough gas cover, however wormys are usually from too much. We have guys that run mig type gas flow for flux and keep getting this. I have found 14 lpm in workshop and 20 lpm for onsite/i...
by Gdarc21
Tue Mar 08, 2022 8:43 am
Forum: Metal Cutting
Topic: Precision Metal cutting
Replies: 6
Views: 8790

Re: Precision Metal cutting

Why do you seem to have multiple accounts Wingnut/tim8888?
by Gdarc21
Thu Mar 03, 2022 6:15 am
Forum: Welding Forum General Shop Talk
Topic: TIG welding galvanized plated steel
Replies: 5
Views: 1601

Re: TIG welding galvanized plated steel

I feel like only a few of these possible scenarios are likely. The previous contractor did a sweet mig verti down or back and forth and let them think it was tigged. The previous contractor took the energy to soda blast the edges or similar or was just a wizard who liked ruining torches etc. Or what...
by Gdarc21
Thu Mar 03, 2022 5:22 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig welding/brazing thin brass
Replies: 2
Views: 757

Re: Tig welding/brazing thin brass

Try having a conversation with K-tig.
They might not have a solution in that price bracket but I would be confident that they would be easier to talk to about suitable processes than your industry appears to be. It may help.
by Gdarc21
Wed Mar 02, 2022 5:51 am
Forum: Metal Cutting
Topic: Precision Metal cutting
Replies: 3
Views: 8427

Re: Precision Metal cutting

I tend to do bulk cutting on saw or bandsaw, but if I cant get access to a good bandsaw I just use a thin cut off on an angle grinder. Its not 'that' difficult and gets very close with practice. That being said I used to be a pipefitter on 6ft - 10ft diameter pipe, making all sorts of lat joints and...
by Gdarc21
Tue Mar 01, 2022 9:44 am
Forum: Metal Cutting
Topic: Pferd Alumaster
Replies: 28
Views: 18639

Re: Pferd Alumaster

Go for the whole " What this old thing?" Defence. Sort of works if not do the "Honey if you gotta ask what its for then how can you say its too much?" :D Dont overuse it though cause then she buys your Xmas present from your favorite LWS....and they are helpful....too helpful, al...
by Gdarc21
Thu Feb 24, 2022 12:28 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Select arc 700GS and ... corrosion?
Replies: 2
Views: 1740

Re: Select arc 700GS and ... corrosion?

I am not a scientist :lol: and yet I get definitely understand flux ph would affect such a thing also moisture holding ability of uncleaned off slag may be an issue as well......but. But an unpainted solid core will rust the same and I dont think time would be any different. Tig brazing could be an ...
by Gdarc21
Mon Feb 21, 2022 11:15 am
Forum: Welding Forum General Shop Talk
Topic: Compact Clamp Storage?
Replies: 2
Views: 906

Re: Compact Clamp Storage?

I just clamp them to a column or girder of the shed.
by Gdarc21
Sat Feb 19, 2022 11:48 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Paint & Rust on recycled metal
Replies: 2
Views: 10384

Re: Paint & Rust on recycled metal

Wire cup for sure works great. Just be sure to wear ppe, face shield etc and including ppe for any onlookers in shed etc. Pulling those wires out of shirts, arms etc go with the territory of wire cups.
by Gdarc21
Fri Feb 18, 2022 2:41 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Silicon Bronze - Black Oxidation
Replies: 10
Views: 1815

Re: TIG Silicon Bronze - Black Oxidation

Its good to hear that your results are getting better. You shouldnt need a preheat just stay in spot till the parent metal is warm enough to melt silicon bronze and you shoud be fine. Youtube is not the most honest place to get info, I'd guess they dont show all thier mistakes and start camera after...
by Gdarc21
Wed Feb 16, 2022 6:22 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Silicon Bronze - Black Oxidation
Replies: 10
Views: 1815

Re: TIG Silicon Bronze - Black Oxidation

It does look a little hot though. As Tweake mentioned its brazing so you dont ever want to melt parent metal at all. I usually run 53-57 amps dc neg. Its just just enough to melt filler and get it to flow. You will still need to clean metal before. Cj mentioned wire brushing and a gentle brush bring...
by Gdarc21
Wed Feb 16, 2022 4:43 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: 320A enough to 20mm plates together?
Replies: 6
Views: 2932

Re: 320A enough to 20mm plates together?

A watercooled torch hanging off a 320 amp welder is kinda cool. Is it a new unit cause there are other products offering more amps in that price point. For instance other than a 180 amp I use around the house and a 235 amp in the shed I have never used anything smaller than 350 ++ amps. I have cooke...
by Gdarc21
Mon Feb 14, 2022 8:45 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: [i]Almost[/i] got the Primeweld Tig225X
Replies: 9
Views: 1527

Re: [i]Almost[/i] got the Primeweld Tig225X

Just isolate the battery. You should never weld a vehicle without isolating battery and using wheel chocks. You run the risk of chasing electrical gremlins forever otherwise. As Cj said close and clean earth clamp aswell. All welding equipment has the potential to damage circuitry and disconnecting ...
by Gdarc21
Tue Feb 01, 2022 10:35 pm
Forum: Welding Forum General Shop Talk
Topic: Stainless steel finish repair
Replies: 2
Views: 730

Stainless steel finish repair

Hi guys hope this finds you all well. A friend has asked me to fix a staino panel for him. Its part of a large structure and appears to have gotten ferritc sparks on the panel and few weeks after install. The supplier is saying that it wasnt them so no recourse there without a long to and fro. And I...
by Gdarc21
Sun Jan 30, 2022 2:32 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tungsten refusing to light
Replies: 26
Views: 3724

Re: Tungsten refusing to light

Have you let MTS know. They seem like the sort of company that would be interested.
by Gdarc21
Sat Jan 29, 2022 4:19 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tungsten refusing to light
Replies: 26
Views: 3724

Re: Tungsten refusing to light

I have had a similar issue with a little inverter when I put it on negative dc but didnt flick the switch over to tig. The switch allows for lift arc. Otherwise its just in stick negative, which will make starts havoc. It may not be your issues but its a simple thing to overlook, I have a few tungst...
by Gdarc21
Wed Jan 19, 2022 7:24 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: First Mistake - New to TIG
Replies: 156
Views: 75851

Re: First Mistake - New to TIG

Hi Jeff, With your pedal, if set your amps on the machine and then put your foot only 3/4 of the way down it gives you the ability to add amps as/ when needed but also seems to help dropping amps off quickly when needed. If you are not already, try to set up your amps and pedal so that the amps you ...