Search found 9 matches

by zigeuner
Sun Aug 25, 2013 10:24 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Troubleshooting DCEN for Al setup
Replies: 9
Views: 986

Re: Troubleshooting DCEN for Al setup

I recall that many years ago when I worked at Rocketdyne, there was some excellent welding being done on aluminum and stainless as well. This was before square wave and inverter technology was invented. The machines used were some of the big Aircos and other so-called Heli-arc machines. They used st...
by zigeuner
Tue Apr 30, 2013 10:21 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Introducing Filler Rod On Aluminum GTAW???
Replies: 3
Views: 771

Re: Introducing Filler Rod On Aluminum GTAW???

One thing that is important is to keep the filler rod within the shielding gas envelop as your weld progresses. It took me a while to get this correct. If the rod is moved too far out in between each dip, it can cause contamination. Jody has a number of videos on the website where proper use of fill...
by zigeuner
Tue Mar 19, 2013 10:09 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: problem with syncrowave 200 digital
Replies: 7
Views: 3644

Re: problem with syncrowave 200 digital

What I meant by not getting full amps was with the machine set to 200 I would only actually get 180 to 130 amps at full pedal. I will asIk about the breakers. syncrowaves are great machines I have a 300 in.net shop at home but mine is water cooled. The fan on his machine runs,almost constantly. Cou...
by zigeuner
Mon Mar 18, 2013 10:42 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: problem with syncrowave 200 digital
Replies: 7
Views: 3644

Re: problem with syncrowave 200 digital

Good evening. I have a Miller Syncrowave 200 like the one your friend has with the digital meters. You said "The problem is you can't get the full 200 amps out of it. Sometimes I could get 180 sometimes only 130". I'm not quite clear what you mean. Are you saying that when you use the ampe...
by zigeuner
Thu Feb 21, 2013 10:57 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Aluminum Gas Tank Repair
Replies: 13
Views: 11066

Re: Aluminum Gas Tank Repair

Many years ago, I owned a 500cc Matchless Motorcycle. It developed a fuel leak from a visible crack on one corner of the fuel tank where a threaded plate held one corner down. I took the tank to a local welding shop and asked to have it fixed. The owner who was also a weldor put a hose from his car ...
by zigeuner
Thu Feb 21, 2013 11:51 am
Forum: Welding Forum General Shop Talk
Topic: I need some etching acid!
Replies: 13
Views: 5105

Re: I need some etching acid!

Phosphoric acid is available from most any chemical supply warehouse. I use it in my shop from time to time to remove surface rust and to pickle clean metal. I pay about $20 for a gallon of 70% phosphoric acid. The same place that sells phosphoric also has any other acid you might want, although if ...
by zigeuner
Tue Feb 19, 2013 10:48 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: New Flow Meter???
Replies: 9
Views: 1378

Re: New Flow Meter???

I use a ball type flowmeter and set it at around 20 SCFH. I have a Lincoln SP175 Plus and I use straight CO2. It does ordinarily give a bit more spatter, but I control this nicely by keeping a container of Welding Gel nearby. I will dip the warm tip right in the gel and then continue with my welding...
by zigeuner
Tue Feb 19, 2013 10:34 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Welding Aluminum on DC
Replies: 166
Views: 87201

Re: TIG Welding Aluminum on DC

weldin mike 27 wrote:Hey
Welcome to the forum. I liked your little slice of history. Keep it coming.

Mick

Thanks Mate! I'm always pleased to hear from folks in Australia. I have many Internet friends and associates in the motorcycling and machining world from OZ.

Regards, from Sunny California. :)
by zigeuner
Mon Feb 18, 2013 6:37 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Welding Aluminum on DC
Replies: 166
Views: 87201

Re: TIG Welding Aluminum on DC

New poster here. Thought I would start somewhere. I recall many years ago when I was working as a rocket engine mechanic and assembler at Rocketdyne in Los Angeles California, I marveled at the lovely welds done on the alumnum liquid oxygen ductings and also on the stainless steel ductings used for ...