Search found 167 matches

by Oddjob83
Thu Sep 17, 2015 11:17 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: No Arc on 275 Square wave
Replies: 8
Views: 640

Re: No Arc on 275 Square wave

Fixed, broken wire all along >< panic is over.

I cut and re-soldered the plug further down the line.
by Oddjob83
Thu Sep 17, 2015 8:40 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: No Arc on 275 Square wave
Replies: 8
Views: 640

Re: No Arc on 275 Square wave

*facePalm* yes that appears to be the issue. I took the foot pedal off a borrowed squarewave 175, and it makes an arc. Unfortunately it seems it is totally unserviceable, no screws and peined over swivel pin. one break in the casing of the wire but no damage to the wires inside. EDIT: scratch that y...
by Oddjob83
Wed Sep 16, 2015 3:53 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: No Arc on 275 Square wave
Replies: 8
Views: 640

Re: No Arc on 275 Square wave

It sticks 7018-1 fine on all polarities. cold on DC- normal on AC and a Little hot on DC+, seems normal across the bored.

perhaps my torch is buggered It was a CK twist lock, I thought maybe it was having a poor connection at the twist, but looks fine after i took it apart.
by Oddjob83
Wed Sep 16, 2015 2:30 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: No Arc on 275 Square wave
Replies: 8
Views: 640

No Arc on 275 Square wave

Hi there been a long time since i posted on here. so . . . I have used my Tig welder in like a week, and its always worked fin for the last 3 year and we got it used. Its a 575 Single Phase. I've check the plug and receptacle, one loose wire, but wasn't the issue. But now when i turned it on today, ...
by Oddjob83
Wed Dec 31, 2014 4:54 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Brazing Silicone Bronze?
Replies: 6
Views: 928

Re: TIG Brazing Silicone Bronze?

well the second muffler some one had JB-welded the crack. but after burning it out and the fresh paint job they put on, I found that not only was the crack longer but had also been welded already, probably regular stick as it didn't share the heat with the cast when heated instead it reached kindlin...
by Oddjob83
Wed Dec 31, 2014 2:23 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Brazing Silicone Bronze?
Replies: 6
Views: 928

Re: TIG Brazing Silicone Bronze?

yea doing AC 90ish% AC- because its from a boat the main contaminant is Rust. these things are 30 years old.
by Oddjob83
Wed Dec 31, 2014 10:26 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Brazing Silicone Bronze?
Replies: 6
Views: 928

Re: TIG Brazing Silicone Bronze?

Ground it down and cleaned all old Paint off. took a Carbide burr and V'd out the crack by tracing it. after i ground out the crack a bit i did notice some rust from the inside on the crack. so pre-heating the whole thing seems to be my problem then, I'll have to strip the whole thing. I have Weldin...
by Oddjob83
Wed Dec 31, 2014 1:44 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Brazing Silicone Bronze?
Replies: 6
Views: 928

TIG Brazing Silicone Bronze?

last week I welded a Cast Iron Fitting onto a steel Fuel Tank with silicon bronze, worked great, much like the Piggy-bank video. This week same customer asked me to repair a crack in his boat exhaust mufflers. Cast Iron and hallow and about the size of a lunch box. This time however the silicon bron...
by Oddjob83
Fri Nov 07, 2014 5:18 pm
Forum: Metal Cutting
Topic: Stainless Steel Plasma Cutting
Replies: 21
Views: 3610

Re: Staibless Steel Plasma Cutting

Its on my water table, although not a Hi-def unit so not submerged, but it does help cut down on fumes. I have a 3m mask with 2097 pancake filter, and 2297 particulate filters. I do this in a Barn so i can open my 12x12 doors as well if i have to. I am not familiar with the short-term/long-term heal...
by Oddjob83
Fri Nov 07, 2014 2:43 pm
Forum: Metal Cutting
Topic: Stainless Steel Plasma Cutting
Replies: 21
Views: 3610

Stainless Steel Plasma Cutting

Ok so I haven't been on for a while, but now i have some uncertainty about a Job i got. I need to cut some 200 small circles out of a 3/8 x 4x8 sheet and was wondering if there were some inherent health risks when cutting large amounts of stainless above and beyond the normal hazards of cutting mild...
by Oddjob83
Mon Feb 10, 2014 10:23 am
Forum: Metal Cutting
Topic: propane
Replies: 11
Views: 2193

Re: propane

Well in Ontario its costing us about $90 per fill on our 100lbs'rs we use 2 for heating the fab shop on a 50k btu heater. depending where we go it is about $78 at one place(and we get a special rate for getting filled every week) and $90 at another. And they are telling us there is a shortage and th...
by Oddjob83
Mon Feb 03, 2014 10:02 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig Welding 260 Brass
Replies: 3
Views: 1048

Re: Tig Welding 260 Brass

So no one has really TIGed this stuff before? We chose this 260 cause McMaster Carr listed it as having excellent Tiging properties.
by Oddjob83
Wed Jan 29, 2014 12:08 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig Welding 260 Brass
Replies: 3
Views: 1048

Tig Welding 260 Brass

I have a small job to make 30 "old fashioned style" window closers out of brass. We were discussion either to Solder the parts together or Tig them. I suggested Tiging them cause we wouldn't have to worry about any extra solder washing over exposed areas. but as it uses .035 wall square tu...
by Oddjob83
Fri Jan 03, 2014 11:54 am
Forum: Welding Forum General Shop Talk
Topic: Pivoting Sheet metal Dolly
Replies: 6
Views: 692

Re: Pivoting Sheet metal Dolly

what is the proper name for these?
by Oddjob83
Thu Jan 02, 2014 4:13 pm
Forum: Welding Forum General Shop Talk
Topic: Pivoting Sheet metal Dolly
Replies: 6
Views: 692

Pivoting Sheet metal Dolly

Has anyone seen something resembling this horrible mspaint drawing? I seem to remember seeing something like it for drywall. I need something to take vertical sheets and help me move them to a plasma table. I'll probably end up building one but I was sure they were a preexisting product. But when i ...
by Oddjob83
Thu Jan 02, 2014 4:05 pm
Forum: Metal Cutting
Topic: Plasma Table woes . . .
Replies: 4
Views: 1592

Re: Thermal Dynamics Cutmaster 82 (A80)

well I'll be honest, i was looking at the wrong unit. After talking with the guy over the phone and not being able to sleep last night i found the proper manual. same duty cycles as the hypertherm. Went with the Thermaldyne while trying to scrape a $1000 off the price of the table. after getting the...
by Oddjob83
Wed Jan 01, 2014 11:12 pm
Forum: Metal Cutting
Topic: Plasma Table woes . . .
Replies: 4
Views: 1592

Plasma Table woes . . .

So my shop has a 4x8 Plasma Table coming in 3 months or so. We were going with a PM85, I understood what that unit was all about so there weren't going to be any surprises or confusion. But at the last second we went with a Thermadyne Cutmaster A80 (witch is the model they guy said over the phone) t...
by Oddjob83
Mon Dec 23, 2013 7:14 pm
Forum: Metal Cutting
Topic: Plasma cutting
Replies: 10
Views: 2589

Re: Plasma cutting

Yea, i had seen a video of it being done after a few responses and they called it stack cutting. I gave it a shot on stainless and they did fuse together something fierce. i used a screwdriver and near deformed the pieces to an unusable state. My main problem was i was going too slow, the tip on my ...
by Oddjob83
Thu Dec 19, 2013 7:59 pm
Forum: Metal Cutting
Topic: 375 X-Treme
Replies: 2
Views: 711

375 X-Treme

So returned my PM30 today and got the 375 extreme. Only took about a month and half since complaining about it to actually getting the unit. But right out of the box, it cuts like a dream. Even did a better job on 1/2" than the PM30. Maybe the Miller is a Simple plasma cutter for simple people,...
by Oddjob83
Thu Dec 19, 2013 7:39 pm
Forum: Metal Cutting
Topic: Precision Measurement Tools and Marking Out
Replies: 10
Views: 2103

Re: Precision Measurement Tools and Marking Out

My boss calls verniers Very-Nears
by Oddjob83
Wed Dec 18, 2013 9:22 pm
Forum: Metal Cutting
Topic: Precision Measurement Tools and Marking Out
Replies: 10
Views: 2103

Re: Precision Measurement Tools and Marking Out

Get a set of Bore gauges, good for measuring any kind of difference of bore sizes from deflection in longer thinner tubes or using longer thinner boring bars.
by Oddjob83
Thu Dec 12, 2013 8:01 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: CNC Plasma Table build
Replies: 29
Views: 7185

Re: CNC Plasma Table build

I dont have this table, but its just an example, a one piece box style. http://www.shopsabre.com/shopmasterpro10.html yes no doubt your table can handle the weight. Sorry I was all hyped about plasma tables when i was posting last and i was on a rant or sorts. lately my boss has vetoed the plasma ta...
by Oddjob83
Fri Dec 06, 2013 12:32 am
Forum: Welding Forum General Shop Talk
Topic: Welding Forum General Shop Talk
Replies: 9
Views: 1225

Re: Welding Forum General Shop Talk

Underpaid for sure, $45/h at least it sounds with that skill set. But there is always the personal side as well. if you get a long with everyone and they still have a lot more they can teach you, then why not stay. I would say enjoy your ride there as long as you can, but never turn down a better op...
by Oddjob83
Thu Dec 05, 2013 8:22 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: sometimes old school is better on aluminum
Replies: 17
Views: 1557

Re: sometimes old school is better on aluminum

What is this " 1.1.1 Trichloromethane" and is it really good at cleaning aluminum? is it safe to use indoors? does it leave any kind of residue? We make scope mounts and after the tapping process the fluid turns to gel in our standard cleaning solution so i we used engine degreaser now and...
by Oddjob83
Sat Nov 30, 2013 11:32 am
Forum: Metal Cutting
Topic: Powermax 30 vs 375 X-Treme
Replies: 4
Views: 2308

Re: Powermax 30 vs 375 X-Treme

good to hear. the PM30 was my first choice because they did have all the parts on the shelf, at least it looked that way. They had a whole section on a wall called powermax 30, but when i started trying to buy from them everything in the section and all the other sections were all mixed up. And i ha...