Search found 45 matches

by Metal_pig2001
Fri Jun 08, 2018 11:24 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Aluminum Square Tubing Problem
Replies: 27
Views: 3051

Re: Aluminum Square Tubing Problem

You may well be getting a different gas coverage when you are doing the other joint types.
Can you organise some “dams” from aluminum foil to help contsin the argon?
What are you “aiming” the arc at?

Regards

Ralph
by Metal_pig2001
Mon Jul 11, 2016 6:15 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Cheap torch cooler
Replies: 37
Views: 3363

Re: Cheap torch cooler

Thanks Sandow
I look forward to seeing that.
I actually have enough large heatsink extrusion to make a tank, also have 120mm fans as well but it I expect, the pump that is the bulk of the noise of a cooler.
Regards
Ralph
by Metal_pig2001
Thu Jul 07, 2016 6:44 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Cheap torch cooler
Replies: 37
Views: 3363

Re: Cheap torch cooler

Thanks Kym
I will check it out once it arrives. Not there yet.
Thanks
Ralph
by Metal_pig2001
Thu Jul 07, 2016 2:44 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Cheap torch cooler
Replies: 37
Views: 3363

Re: Cheap torch cooler

Hi to all In my contemplating making a collet it seems that people either go for a Procon pump or a Shurflo pump. I don't want to end up making a cooler that is noisier than my Miller DX200 welder. Potentially you can get away from fan noise by having no fans but a pump is unavoidable. Is there anyo...
by Metal_pig2001
Wed Jun 22, 2016 4:25 am
Forum: Member Introductions
Topic: Hello
Replies: 2
Views: 280

Re: Hello

Welcome aboard John
We look forward to hearing about your journey
Regards
Ralph
by Metal_pig2001
Mon Jun 20, 2016 1:41 am
Forum: Member Introductions
Topic: beginner from New Zealand
Replies: 10
Views: 696

Re: beginner from New Zealand

Otherwise we Kiwis won't share our chups with you :D
Regards
Ralph
by Metal_pig2001
Sat Jun 18, 2016 5:13 am
Forum: Member Introductions
Topic: beginner from New Zealand
Replies: 10
Views: 696

Re: beginner from New Zealand

And Hi from Rotorua
I am sure that you will find lent you help here on the forum.
Regards
Ralph
by Metal_pig2001
Fri Apr 22, 2016 4:41 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Measuring Arc On Time
Replies: 11
Views: 1465

Re: Measuring Arc On Time

Hi Xryan yes a Dynasty DX200. Very happy with it despite having initial issues with it as discussed in one of my first posts with getting an arc to start. Here is a bit of recent 'work'. I decided my old van needed some cup holders. https://dl.dropboxusercontent.com/u/24636206/wtat/2016-04-10%2011.4...
by Metal_pig2001
Fri Apr 22, 2016 3:10 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Measuring Arc On Time
Replies: 11
Views: 1465

Re: Measuring Arc On Time

Hi Kevin yes I know what the duty cycle for my DX200 is. At 200A the duty cycle is around 20% and 60% at around 150A. No problem there. What I was curious about was how other people keep track of that 2 minutes in 10 when maxing the machine. Particularly when you are doing lots of little sections of...
by Metal_pig2001
Thu Apr 21, 2016 2:10 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Measuring Arc On Time
Replies: 11
Views: 1465

Measuring Arc On Time

Hi to all the subject probably sounds grander than it really is. The question is how do people stay within the duty cycle of their welder? I guess it applies to any welding method but TIG is my usual method currently. A lot of the time it is not an issue but other times you have everything tacked in...
by Metal_pig2001
Sat Apr 16, 2016 10:10 pm
Forum: Video Discussion
Topic: Welding Career Advice for Young Welders
Replies: 4
Views: 1430

Re: Welding Career Advice for Young Welders

Hi Jody I am sure that others will agree but I would say that this was a great video even without any need to put a welding helmet on. Great advice that applies to many situations. You never quite know what will result from taking advantage of opportunities, asking questions and paying attention. Th...
by Metal_pig2001
Sat Feb 13, 2016 11:22 pm
Forum: Classifieds - Buy, Sell, Trade Used Welding Equipment
Topic: Looking for a TIG setup
Replies: 9
Views: 1712

Re: Looking for a TIG setup

Hi Tokoroa_Welder
what sort of system do you want to be doing your practice with? DC only? Output amps?
Regards
Ralph
by Metal_pig2001
Sat Jan 23, 2016 6:25 pm
Forum: Member Introductions
Topic: Gidday Everyone.
Replies: 16
Views: 1032

Re: Gidday Everyone.

Hi Jesse
Welcome to the Forum, I am in Ngongotaha, Rotorua.
Look forward to hearing how you enjoy the course.
Regards
Ralph
by Metal_pig2001
Sun Jan 17, 2016 5:03 am
Forum: Member Introductions
Topic: Hello from New Zealand.
Replies: 3
Views: 339

Re: Hello from New Zealand.

Welcome Tony
whereabouts in NZ are you?
Regards
Ralph
by Metal_pig2001
Fri Jan 15, 2016 12:48 am
Forum: Suggestions, Feedback and Support
Topic: Suggest new Forum Software Update
Replies: 18
Views: 5280

Re: Suggest new Forum Software Update

Hi Richard working with IT environments is my daily work. I was not suggesting the loss of material due to carelessness but more the failure to transfer the content due to differing back-end structures. I have seen this loss occur in my own workplace due to political/time/cost priorities taking prec...
by Metal_pig2001
Thu Jan 14, 2016 1:45 am
Forum: Suggestions, Feedback and Support
Topic: Suggest new Forum Software Update
Replies: 18
Views: 5280

Re: Suggest new Forum Software Update

Hi LtBadd
other times I have seen system changes like that, historic material gets lost and I wouldn't want to see that occur.
Regards
Ralph
by Metal_pig2001
Sun Jan 10, 2016 4:50 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: The what I welded today (/whenever) thread (pics please)
Replies: 3253
Views: 473191

Re: The what I welded today (/whenever) thread (pics please)

Hi to all finally getting to post this bit of work that was done in time for Christmas. The pergola over our deck needed a refurbishment and I managed to get some aluminium extrusions (rectangular, 100x25mm 2.5 & 3.0 wall thickness). https://dl.dropboxusercontent.com/u/24636206/wtat/pergola%20%2...
by Metal_pig2001
Sun Jan 10, 2016 4:23 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: The what I welded today (/whenever) thread (pics please)
Replies: 3253
Views: 473191

Re: The what I welded today (/whenever) thread (pics please)

Hi to all I managing to burn out the motor on my horizontal bandsaw after being left on it's own to finish a cut on an aluminium extrusion and the blade getting stuck as the cut was about to finish. SO time for a new motor. Also decided that since I was at it I would build a new drive belt guard for...
by Metal_pig2001
Mon Nov 09, 2015 3:16 am
Forum: Welding Forum General Shop Talk
Topic: Miller CST 250 VRD TIG
Replies: 2
Views: 827

Re: Miller CST 250 VRD TIG

Hi Kiran I found this product literature for the 280 version https://www.millerwelds.com/~/media/miller%20electric/imported%20mam%20assets/spec%20sheets/e/d/1/dc29-55.pdf and I see in the specs that it is DC only. It is apparently not impossible to weld aluminium with DC but you will be setting your...
by Metal_pig2001
Thu Nov 05, 2015 1:58 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Welding aluminium tube to plate - tips?
Replies: 40
Views: 3354

Re: Welding aluminium tube to plate - tips?

Hi Kym
how about plug welding the sheet to the tube?
Or how about laying a bead on the sheet, flatten the top of the bead slightly and then place the tube onto it? That should give you a bit more space to weld into.
Regards
Ralph
by Metal_pig2001
Tue Sep 15, 2015 8:41 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: High Vacuum o-ring groove repair
Replies: 17
Views: 1992

Re: High Vacuum o-ring groove repair

Hi to all I realise that my question may be simplistic but id the pinhole that is found is more a pin-cavity as compared to a pin-tunnel that actually leads somewhere, is it a problem? Is it possible to perform a leak test as you might do with a header tank etc? With many castings, there may not be ...
by Metal_pig2001
Wed Aug 19, 2015 8:50 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG noob question
Replies: 10
Views: 1313

Re: TIG noob question

You can also have a go at straightening it by running a bead on the back. Don't add any filler just apply heat. Similar process to what Jody used to demonstrate in a video on straightening a shaft.
Used to be done by heating with an oxy acetylene torch
Regards
Ralph
by Metal_pig2001
Mon Aug 17, 2015 6:03 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Show us your Third Hand
Replies: 13
Views: 2046

Re: Show us your Third Hand

Hi to all

and here is my gold third hand :)
Image
Image

Well brass and Silicon Bronze actually.

Regards

Ralph
by Metal_pig2001
Mon Aug 10, 2015 4:34 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Affordable argon for Aussies?
Replies: 42
Views: 2993

Re: Affordable argon for Aussies?

Hi Kym I have just logged into my BOC Online Store account and figured out that per volume of gas that Argon and Argoshield are 80% and 76% respectively cheaper per cubic metre in a F size cylinder than a D size cylinder. I couldn't find the rental amounts to take into account as well. It may be wor...