Search found 101 matches

by dave powelson
Thu Oct 06, 2016 9:51 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Where to buy 4943 filler rod
Replies: 27
Views: 3421

Re: Where to buy 4943 filler rod

Airbags local store ordered 10# for me, total including tax and the ever present 'HazMat' surcharge was around $73. Took 5-7 days to come in, no ship charge. [basically, Airgas will add hazmat surcharge to almost everything, other than power tools and welders. Kickin' and screaming about this, ustah...
by dave powelson
Sat Aug 27, 2016 6:52 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Aluminum tig advise
Replies: 16
Views: 1049

Re: 4043 sandy appearance

It's wholly common with 4043 filler, excessive heat brings it out more.
by dave powelson
Wed Jul 20, 2016 6:00 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Polaris Aluminum Transmission Housing
Replies: 53
Views: 6208

Re: Polaris Aluminum Transmission Housing

If the DC background can be on, without any pulsing, do so. You'll need max. heat input. Pulsing reduces heat input. Can and should preheat with the torch, even if separately warming part up first-which helps. Play the torch up and down the cracked area to be tacked...to get it close to 'heat', whil...
by dave powelson
Tue Jul 19, 2016 11:34 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Dynasty Arc Start
Replies: 3
Views: 413

Re: Dynasty Arc Start

on dynasty 350- I prefer ceriated for DC, the tri mix doesn't impress me .035 wall and using 3/32" OD tungsten? why not 1/16" OD? (as you're probably aware-the tungsten size will vary the arc characteristics, significantly-at the same machine settings.) -if your 200 has the 'blue lightning...
by dave powelson
Thu Jun 30, 2016 7:26 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: . . . .like a Flashbulb going off while welding.
Replies: 9
Views: 948

Re: . . . .like a Flashbulb going off while welding.

ditto sensitivity and delay adjustments
It's easy to intermittently block the sensors, especially with low buck helmets
that have only 2.
by dave powelson
Sun Jun 12, 2016 3:21 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: tig welding cast stainless steel
Replies: 17
Views: 7386

Re: tig welding cast stainless steel

Is manifold magnetic?
(it looks like cast iron)
by dave powelson
Mon May 09, 2016 5:53 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Want to practice Al Tig
Replies: 4
Views: 521

Re: Want to practice Al Tig

I want to start practicing Tig on some aluminum. I have to go see what the shop has for a tig machine but my question for now is I have some scrap aluminum. Not sure what grade it is but I am in a aviation maintenance unit so most likely 6061. So would I just use 6061 filler material or does that d...
by dave powelson
Tue May 03, 2016 3:09 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: 4130 to mild steel
Replies: 16
Views: 1676

Re: 4130 to mild steel

Ya I went and got a 300 temp stick and 400 temp stick so I don't go over interpass temp, cause I will have to do 2 passes. They are 4 link bars, not horribly critical but still want to do it right. My concern about post heated that hot is distorting the threads. I disassembled the Hiem joint so I d...
by dave powelson
Tue Apr 19, 2016 4:51 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: 6G test coming up. No pedal. How can i avoid fisheye on cap
Replies: 14
Views: 1661

Re: 6G test coming up. No pedal. How can i avoid fisheye on

Hi, welcome to the forum. First of all don't run off onto the pipe, it will definitely be considered stray arc strike and fail visual. It's ok to have a fish eye as long as the crater has no depth to it. Often you finish and what you think is a fish eye is actually standing a little proud. As you r...
by dave powelson
Mon Apr 11, 2016 3:32 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: XRAY help. (first time posting)
Replies: 8
Views: 514

Re: XRAY help. (first time posting)

Anderdrome wrote:3/32 lath tungsten. Measuring with my Mics about a .020 flat. I'm using a piranha grinder. Sorry should have mentioned that.
Presuming this is DC.
Why are you using lanthiated rather than ceriated or thoriated for DC?
IMHO lanthiated works great for AC, but prefer ceriated/thoriated for DC.
by dave powelson
Fri Feb 26, 2016 3:48 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Dynasty 210/280 independent AC, anyone done it?
Replies: 8
Views: 875

Re: Dynasty 210/280 independent AC, anyone done it?

Has anyone bought one of these expansions? What's your opinion of it? Or in general, can someone help me understand when you would want the ability? Zank uses it for pretty new stuff to minimize the cleaning zone: http://forum.weldingtipsandtricks.com/viewtopic.php?f=5&t=6391 Dave uses it for o...
by dave powelson
Mon Feb 22, 2016 4:01 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Who runs a filter on there watercooler?
Replies: 17
Views: 1143

Re: Who runs a filter on there watercooler?

44305k25p1l.png
44305k25p1l.png (7.32 KiB) Viewed 657 times
In stock
$12.62 Each
44305K27
This version with hose barbs added, goes in line in coolant hose.
In use for 18 years. Replaced cap o-ring once.
by dave powelson
Wed Feb 17, 2016 11:53 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Welding thin aluminum .040"
Replies: 9
Views: 778

Re: TIG Welding thin aluminum .040"

use an AL backer and let it be part of the shell, if at all possible. A larger mass copper, etc. heat sink block will help--but you'll need to immediately cool down with water spray and air blow off to stop distortion. Pics would say much, as others have mentioned. Need to find out at least the basi...
by dave powelson
Wed Feb 17, 2016 4:03 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Welding thin aluminum .040"
Replies: 9
Views: 778

Re: TIG Welding thin aluminum .040"

…….ummm…and you're certain that this shell is AL and not--SS?
I've done old Ford shells and they were SS.
by dave powelson
Sat Feb 06, 2016 1:13 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Green grinding wheel
Replies: 7
Views: 1079

Re: Green grinding wheel

Diamond Ground Products says to never use a silicone carbide wheel to grind tungsten electrodes due to it will contaminate the tungsten. Click on the link I posted, and go to page 7. It says on that page; NEVER use a silicone carbide type wheel which contaminates the tungsten. Diamond Ground Produc...
by dave powelson
Fri Feb 05, 2016 10:38 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Green grinding wheel
Replies: 7
Views: 1079

Re: Green grinding wheel

Diamond Ground Products says to never use a silicone carbide wheel to grind tungsten electrodes due to it will contaminate the tungsten. How to "Correctly" Grind, Cut & Prepare Tungsten Welding Electrodes by Diamond Ground Products "7. SAFETY SUGGESTIONS Tungsten welding electrod...
by dave powelson
Fri Feb 05, 2016 3:39 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Green grinding wheel
Replies: 7
Views: 1079

Re: Green grinding wheel

I use one for final grinding--green wheels are soft, will groove, but good for clean grind.
I use an al oxide wheel for roughing and cleaning up--first.
by dave powelson
Sun Jan 17, 2016 9:09 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Help with Scale/Porosity problem
Replies: 9
Views: 615

Re: Help with Scale/Porosity problem

A picture of the actual problem would detail much more than you've actually said and eliminate having to guess at what's going on. Did you sand or grind the steel, then acetone wipe? At the end of the weld bead is there a 'suck hole' a.k.a.--'crater'? This is caused by abruptly stopping the arc, rat...
by dave powelson
Mon Jan 11, 2016 10:16 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Jet ski prop
Replies: 8
Views: 625

Re: SS Jet ski prop

LtBadd wrote:
dave powelson wrote:Stainless isn't/can't be anodized

Contamination?
-TIG would be more appropriate
I didn't realize it was a MIG unit the OP referred to, I successfully welded with TIG and stainless filler, very low amps[/quote

Whoops! maybe the OP did TIG it….he needs to chime in
by dave powelson
Mon Jan 11, 2016 7:31 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Jet ski prop
Replies: 8
Views: 625

Re: SS Jet ski prop

Stainless isn't/can't be anodized Contamination? -welding in open air at prop edge, lack of shielding gas, mixing air into puddle, no backup plate or purge gas damming, or solarflux backside coating -mig welding with (presumably) 75AR25Co2 instead of 98/2 or tri-mix doesn't help for corrosion protec...
by dave powelson
Wed Dec 30, 2015 3:50 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Help a TIG noob out
Replies: 12
Views: 875

Re: Help a TIG noob out

Well it might not be stainless, I just assumed it was as he told me it was, how can I check? I just ran a magnet over it and the magnet sticks pretty solid, unlike the stainless keg I have, which only mildly attracts the magnet. So I'm guessing not stainless? And as for the possible coating, I did ...
by dave powelson
Wed Dec 30, 2015 1:40 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Help a TIG noob out
Replies: 12
Views: 875

mystery of the white/brown ring

First post, so go easy. I recently bought myself a 200A AC/DC inverter TIG welder, for various uses around my workshop. I've always had a MIG, but never a TIG and have never welded TIG until now. Anyway, I had some stainless tube lying around ... the stainless tube always ended up with a white/brow...
by dave powelson
Tue Nov 03, 2015 11:56 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Question about push through
Replies: 13
Views: 1366

Re: Question about melt thru

I know the other side was not shielded from atmosphere....just like the insides of all the tubes I have welded....there is push through. I know because I have scoped some of the tubes to look. Question is how much damage if any to the parent metal has taken place? These pieces{ .040" CrMo shee...
by dave powelson
Wed Sep 16, 2015 2:28 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: High Vacuum o-ring groove repair
Replies: 17
Views: 2036

Re: High Vacuum o-ring groove repair

I will try my best to reply to everyone's comments again, but today is a busy day! ............... I am using 3/32 tungsten and 3/32 filler. The reason being, I feel the quality of the material require atleast 30% dcep and towards the end of the groove it gets into some very thick material requirin...