Search found 48 matches

by Josh MacD
Sun Feb 11, 2018 9:29 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Need some “engineering” advice mid project
Replies: 3
Views: 923

Re: Need some “engineering” advice mid project

Based on a recent post on another project I might use Flood Penetrol to seal it rather than my plan for rattle can. Does that sound like a good idea? And I’ll definitely be reinforcing the tacks now. Maybe I can make th feet out of 1/4” angle iron and run it as a continuous length that rises from th...
by Josh MacD
Sat Feb 10, 2018 10:32 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Need some “engineering” advice mid project
Replies: 3
Views: 923

Need some “engineering” advice mid project

I’m building a fire pit ring for the backyard out of 14 gauge steel. It’s two rings rolled so they can be the inner and outer circumference and a ‘donut’ for the top. I’ll add a gas fire element and some glass rock to the top. 6456C5D9-C008-4E98-BD2D-3B37CFF36CA3.jpeg I have two questions 1: I tacke...
by Josh MacD
Wed Feb 07, 2018 9:52 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Teaching my son to weld
Replies: 7
Views: 1054

Re: Teaching my son to weld

Cool idea! I'd personally would try to aim for the 'lived in' look that most StarWars gear has with various white, grey and 'dirty' patches: https://vignette.wikia.nocookie.net/starwars/images/f/ff/ATST-SWBdice.png And see if you can perhaps add some detailing on the seat section with paint to copy...
by Josh MacD
Tue Feb 06, 2018 5:13 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Teaching my son to weld
Replies: 7
Views: 1054

Re: Teaching my son to weld

Shiny metal. Hit it with Flood Penetrol to prevent flash rusting. Skip the clear coat. Rattle can paint still needs a primer or mechanical "tooth" for proper adhesion. If you polish it up, and expect it to remain so under the clear, the clear will fail. You'd need to scuff it up somewhat,...
by Josh MacD
Tue Feb 06, 2018 3:37 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Teaching my son to weld
Replies: 7
Views: 1054

Teaching my son to weld

My son picked the project and we are working together as he learns woodworking, welding, painting, etc. we are making a chair for his desk that will look like an AT-ST walker from Star Wars. Pics are below. I planned on painting the whole thing military gray but my wife thinks the shiny legs look co...
by Josh MacD
Tue Jan 23, 2018 4:16 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: New Lincoln welder
Replies: 2
Views: 828

New Lincoln welder

After trying to salvage my Hobart Handler 120 I decided it wasn't worth the expense to have the rectifier and board replaced. I started looking at the variety of different Lincoln 140 options based on a connection that had a deal on a PowerMig 140. Maybe my research can save someone else the headach...
by Josh MacD
Sat Jan 06, 2018 10:18 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Welder stopped working - help!
Replies: 3
Views: 913

Re: Welder stopped working - help!

After consulting a few people I decided (sadly) that it would cost more to fix the machine than it was worth. Parts are hard to find and expensive. It's like the rectifier and the board. Now I'm looking into a Lincoln electric powermig 140 or the Weld Pak 140. I'm trying to figure out the difference...
by Josh MacD
Mon Jan 01, 2018 12:13 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Welder stopped working - help!
Replies: 3
Views: 913

Welder stopped working - help!

I was using my Hobart Handler 120 for a few hours with no problems when it started acting up. It would only produce a very small "spark" with very piddly intensity. The wire feed was fine at first. Then it got worse and I got only an initial light spark when I pulled the trigger with no cu...
by Josh MacD
Wed Dec 27, 2017 12:25 am
Forum: Product Reviews
Topic: Harbor Freight helmets
Replies: 2
Views: 1648

Harbor Freight helmets

I'm looking at buying a new welding helmet with a larger viewing area. Mine is the smaller rectangle size. Is HF a good place to buy a safe auto darkening helmet? I just got a 25% coupon and would like to use it, if a helmet from HF won't lead to blindness.
by Josh MacD
Tue Sep 05, 2017 5:40 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: ruptured gas regulator question
Replies: 4
Views: 603

Re: ruptured gas regulator question

What makes a flowmeter an upgrade? It strikes me as more likely to break when my son throws something in my garage. Is it more accurate or easy to adjust accurately? And with the regulator being so much more expensive, why would anyone chose that option? I ask out of ignorance, like most of my conve...
by Josh MacD
Tue Sep 05, 2017 12:42 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: ruptured gas regulator question
Replies: 4
Views: 603

ruptured gas regulator question

When switching out an empty tank for a new/full one (75/25) I had a problem with the regulator. Forgive my ignorance on the correct names for these things, but... When I turned on the new tank pressure (the regulator was already attached) I think I may have done it too quickly. There is hole about 1...
by Josh MacD
Mon Sep 04, 2017 10:39 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: New project: wheels on a weight tree
Replies: 0
Views: 1599

New project: wheels on a weight tree

We have a weight tree that we wanted wheels on. The 2x4 first try collapsed after a few months. So of course I pulled out the Hobart Handler 120, some scrap 'u' channel from the local supply store and go for it. Here is the original IMG_1348.JPG Cut in half, the 'u' channel needed a little cleaning ...
by Josh MacD
Tue Aug 29, 2017 11:10 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Can I MIG weld Aluminum?
Replies: 18
Views: 6417

Re: Can I MIG weld Aluminum?

Thanks for all of the input. I think I will stay away from aluminum. I'm a hobbyist at best and don't need to put out the expense of a new machine or the accessories needed for the specialty metals right now. I do enjoy welding and am always looking for a reason to get out there and play around and ...
by Josh MacD
Fri Aug 25, 2017 1:09 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Can I MIG weld Aluminum?
Replies: 18
Views: 6417

Re: Can I MIG weld Aluminum?

Thanks for all of the input. I'm new enough that some of that went over my head. Here is my take away. 1. I probably need a second bottle for just argon. 2. I need to buy a spool of aluminum filler wire 3. I might need new rollers for feeding the wire (I don't know if my machine has knurled or 'V') ...
by Josh MacD
Thu Aug 24, 2017 3:10 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Can I MIG weld Aluminum?
Replies: 18
Views: 6417

Can I MIG weld Aluminum?

I have a simple Hobart Handler 120 and I use 75/25 gas for MIG welding. I'm a very new welder and have been learning on some very simple fabrication projects. My wife has a project or 2 for me that might work best in aluminum (I may have to use sheet metal instead). Is it possible to use my set-up t...
by Josh MacD
Tue Jul 18, 2017 3:46 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: How do I bend small parts
Replies: 3
Views: 1461

How do I bend small parts

I'm learning MIG welding with a small hobart 120 and am mostly farting around with some scrap parts and making some simple projects to learn different aspects. I see people making little creative figures and sculptures out of miscellaneous bolts, nuts and such. When making these things, how would I ...
by Josh MacD
Fri May 12, 2017 1:39 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: How do you test voltage
Replies: 2
Views: 866

How do you test voltage

I'm a new welder and I have a small Hobart Handler 140. It doesn't have the specific voltage listed on the dial, just 1, 2, 3. I know I should get more specific measurements to ensure quality welds, but... I have only cursory experience with using a multimeter and I have no idea how to test for volt...
by Josh MacD
Thu Apr 27, 2017 11:18 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Angle iron miter mig welding
Replies: 23
Views: 6110

Re: Angle iron miter mig welding

I have built around 15 different stands out of 1" or 1.5" 11gauge angle and I have done both coped and mitered, and for the strength of the 11 gauge (1/8") material I don't find that the extra time to cope the material is worth it. I use a carbide chop saw to miter the corners. On th...
by Josh MacD
Thu Apr 27, 2017 12:02 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Angle iron miter mig welding
Replies: 23
Views: 6110

Re: Angle iron miter mig welding

I've heard the harbor freight version is one of the few redeeming tools there and worth the $. But I've already sunk a bit more than expected into this process. The Long Haired General may balk at another $100.
by Josh MacD
Wed Apr 26, 2017 3:58 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Angle iron miter mig welding
Replies: 23
Views: 6110

Re: Angle iron miter mig welding

exnailpounder wrote: Mitering looks amateurish.
As a lifelong woodworker that runs against everything I know, but I'm still learning the rules around here.
by Josh MacD
Wed Apr 26, 2017 3:48 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Angle iron miter mig welding
Replies: 23
Views: 6110

Re: Angle iron miter mig welding

The only bandsaw I have is a table top woodworking version. I'm not sure if I can put in a metal blade and use it for this purpose. I'm cutting with either a grinder (7 or 4.5") or chop saw (not exactly an accuracy tool). I've seen someone cope with a hand held jig saw but I can see that costin...
by Josh MacD
Wed Apr 26, 2017 1:30 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Angle iron miter mig welding
Replies: 23
Views: 6110

Angle iron miter mig welding

I'm a new welder but I have a project I'm working towards. I want to use angle iron and steel mesh to create some gabion structures. I plan to use 1.5 x 1.5 x 1/8th inch angle iron with 3" steel mesh. When creating 90 degree corners I've seen the miter versus cope debate on this and other forum...
by Josh MacD
Wed Apr 26, 2017 11:04 am
Forum: Member Introductions
Topic: new welder/member
Replies: 3
Views: 332

new welder/member

I'm about 3 months into welding after some training from an uncle and scouring the interwebs. I'm welding on an older Hobart handler 140 but love fabricating and the learning process. My welds are just beginning to not look like pigeon poop and I stumble onto the occasional quality weld. So far the ...