Search found 383 matches

by kiwi2wheels
Wed Apr 05, 2017 10:08 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: E3 Tungsten electrode
Replies: 49
Views: 5508

Re: E3 Tungsten electrode

I'm not concerned with all the scares I use 2% thoriated on steel. I like the way it performs and will continue to use it. I use 2% lanthanated on aluminium holds a taper better. However I'm curious as to what advantages the 4% has, might be useful. Ever used a piece of tungsten and after awile you...
by kiwi2wheels
Sun Apr 02, 2017 6:52 am
Forum: Welding Forum General Shop Talk
Topic: Beer Keg Casting Furnace
Replies: 77
Views: 7903

Re: Beer Keg Casting Furnace

exnailpounder, cast a third "K" and add it to the picture, and you're sure to make new friends in the Chicago area... :lol: :lol: :lol: Steve S That concealed carry may come in handy if he does that :lol: The south must be rubbing into you or something. I'm no racist, nor a "south's ...
by kiwi2wheels
Sat Apr 01, 2017 3:24 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Cup change
Replies: 4
Views: 537

Re: Cup change

The pink alumina cups can be cleaned up in a bead blaster. Use a file or coarse cloth tape to remove any stuck spatter first.

String wire through them or they will get blown through the one hole in the mesh blaster floor....................
by kiwi2wheels
Sat Apr 01, 2017 2:33 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Lets talk china Tigs?
Replies: 42
Views: 6268

Re: Lets talk china Tigs?

Yes, but with regulated pressure, dropped down, to avoid component damage.
by kiwi2wheels
Sat Apr 01, 2017 9:53 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Lets talk china Tigs?
Replies: 42
Views: 6268

Re: Lets talk china Tigs?

Chinese are true spartans and minimalists when it comes to electronics, they put maximum minimum into stuff they export cheap. This is why their stuff dies often as it does not have durability reserve. When I studied electronics, and we had to design microchip logic schemes, our tutor told us, that...
by kiwi2wheels
Thu Mar 30, 2017 7:29 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Lets talk china Tigs?
Replies: 42
Views: 6268

Re: Lets talk china Tigs?

This is from the follow on video from Jeff's Tube Notching link. https://www.youtube.com/watch?v=EH2dAVmpPdo https://www.amazon.com/AHP-AlphaTIG-Stick-Welder-WARRANTY/dp/B00REX6USW The Chinese at least seem to understand that a user friendly welder has knobs for adjustment, not accessing a ******* m...
by kiwi2wheels
Wed Mar 29, 2017 12:49 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Cup Size???
Replies: 14
Views: 1313

Re: Cup Size???

I had an instance where I was plugging some holes in an aluminum rad tank with some 1.2 x 18mm diam discs into the hole from a 20mm tube, which had been hit with a 90 deg counter sink to locate the disc. Using a #6 cup with a gas lens was a PITA, always burning the disc back, and this was being don...
by kiwi2wheels
Wed Mar 29, 2017 8:29 am
Forum: Welding Forum General Shop Talk
Topic: Gremlins
Replies: 14
Views: 1454

Re: Gremlins

Coldman wrote:So it's not just me? Phew


Sent using Tapatalk
+ 1 !
by kiwi2wheels
Tue Mar 28, 2017 4:15 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Cup Size???
Replies: 14
Views: 1313

Re: Cup Size???

I had an instance where I was plugging some holes in an aluminum rad tank with some 1.2 x 18mm diam discs into the hole from a 20mm tube, which had been hit with a 90 deg counter sink to locate the disc. Using a #6 cup with a gas lens was a PITA, always burning the disc back, and this was being done...
by kiwi2wheels
Mon Mar 13, 2017 5:00 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Cutting your tungsten?
Replies: 25
Views: 6405

Re: Cutting your tungsten?

Certainly..I've been meaning to check electrode density on my lab scale and see how close to the known density of pure W they are..of course this would be comparing same types of differing brands. This all started when one of my sons expressed interest in having a solid lump of tungsten and he foun...
by kiwi2wheels
Sat Mar 11, 2017 7:21 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Cutting your tungsten?
Replies: 25
Views: 6405

Re: Cutting your tungsten?

What I've learned is snapping can induce fractures that pop the electrode at the worst time.. Like on 100% RT welds. Tungsten electrodes are made from tungsten powder that has been sintered into rod that has nearly the density of elemental tungsten. While it seems a solid, it behaves more like a ce...
by kiwi2wheels
Sat Mar 11, 2017 9:32 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Cutting your tungsten?
Replies: 25
Views: 6405

Re: Cutting your tungsten?

Use a .040" cut off wheel in a die grinder.

No risk of the tungsten developing splits, at least not from cutting.............
by kiwi2wheels
Tue Mar 07, 2017 3:32 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: silicon bronze bead on mild steel not shiny
Replies: 4
Views: 653

Re: silicon bronze bead on mild steel not shiny

Try using AC. It works more like oxy-acetylene brazing / silver soldering, as the HF cleaning action acts like a flux and allows the bronze to flow. Start with the AC balance where you use it for aluminum.

You'll find it's far easier to keep the base metal below its melting point.
by kiwi2wheels
Mon Mar 06, 2017 5:45 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: what tungsten is best for aluminium welding
Replies: 24
Views: 8728

Re: what tungsten is best for aluminium welding

Like I said, I'm sure within the recommended range, it's fine, but 2%La has held up better when exceeding it. Zircononiated tungsten held up better on the Syncrowave at 310 than any of them actually, but that was a fellow welders personal stash. The company supplies La/Th/Pure for us to use. Sent f...
by kiwi2wheels
Sat Mar 04, 2017 5:44 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: what tungsten is best for aluminium welding
Replies: 24
Views: 8728

Re: what tungsten is best for aluminium welding

Like I said, I'm sure within the recommended range, it's fine, but 2%La has held up better when exceeding it. Zircononiated tungsten held up better on the Syncrowave at 310 than any of them actually, but that was a fellow welders personal stash. The company supplies La/Th/Pure for us to use. Sent f...
by kiwi2wheels
Tue Feb 28, 2017 7:14 am
Forum: Welding Forum General Shop Talk
Topic: Question for the machinists in the group
Replies: 24
Views: 1851

Re: Question for the machinists in the group

With an interference fit on the OD, go for a bearing with a C 3 tolerance.

Even if you use a slip fit inner/outer, the C 3 will give better life.
by kiwi2wheels
Fri Feb 24, 2017 6:38 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: what tungsten is best for aluminium welding
Replies: 24
Views: 8728

Re: what tungsten is best for aluminium welding

There's two types of zirconiated tungstens , brown (up to 0.4% Zr) and white (up to 0.8% Zr) https://www.millerwelds.com/resources/article-library/selecting-the-right-tungsten-a-critical-issue-to-get-the-full-benefits-of-ac-tig-inverter-welding If the white you have works, holds a stable ball, doesn...
by kiwi2wheels
Thu Feb 23, 2017 9:18 am
Forum: Welding Forum General Shop Talk
Topic: 1/2" tubing thinwall .049"
Replies: 17
Views: 1239

Re: 1/2" tubing thinwall .049"

Edit. Just saw Steve's post.

Another option.

http://www.serto.com/chen/technical-information/
by kiwi2wheels
Tue Feb 21, 2017 4:37 pm
Forum: Welding Forum General Shop Talk
Topic: more rust removal
Replies: 8
Views: 667

Re: more rust removal

Sounds interesting! I am wondering if somewhere in the process a Rust Converter product might feasible? I have used it occasionally on rusty areas hard to get at and clean -body seams etc. Prep is minimal. If you search it there are several formulations for different applications. Good luck. :? htt...
by kiwi2wheels
Mon Feb 06, 2017 5:41 pm
Forum: Welding Forum General Shop Talk
Topic: Beer Keg Casting Furnace
Replies: 77
Views: 7903

Re: Beer Keg Casting Furnace

exnailpounder wrote:.......... shrouds out of. Being a pack rat pays off sometimes. This was a fun project.
Truer words were never spoken ! :D
by kiwi2wheels
Thu Feb 02, 2017 5:29 pm
Forum: Welding Forum General Shop Talk
Topic: Brass to Bronze repair
Replies: 23
Views: 1664

Re: Brass to Bronze repair

This Pomgolian site mentions that the EU-SSR has banned it but it's still available. http://www.hse.gov.uk/pubns/eis31.pdf Evidently the cad reduces the working temperature required. Here's an outfit that still make them. http://www.sbagroup.com.au/amal/sba-products/silver-solder-rods-wires-rings/ h...
by kiwi2wheels
Thu Feb 02, 2017 9:04 am
Forum: Welding Forum General Shop Talk
Topic: Brass to Bronze repair
Replies: 23
Views: 1664

Re: Brass to Bronze repair

If you have a choice of silver solders and fluxes, go for the ones that contains cadmium. That is, if they haven't been banned by the 'elf an safety nazis............ :evil:

They seem to be far less critical to high temperatures and the flux forming a black scale on the parts, plus they flow better.
by kiwi2wheels
Sun Jan 29, 2017 6:55 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig Aluminum Bronze
Replies: 9
Views: 1684

Re: Tig Aluminum Bronze

The AC cleans the surface ( like the flux when brazing with O /A) Experiment with AC on some scrap AB or steel to see the effect. Re the welder, what type of tungsten are you using, and what do you have on hand ? Are the points in good condition and gapped correctly ? https://www.manualslib.com/manu...
by kiwi2wheels
Sun Jan 29, 2017 11:54 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig Aluminum Bronze
Replies: 9
Views: 1684

Re: Tig Aluminum Bronze

Are the plugs flush with the block surfaces? If they are below , break the hole edges slightly.

Try using AC and the pedal only, no pulse, and use the filler wire as per normal welding. 15-20CFH flow rate.