Search found 35 matches

by Mikechallgren
Wed Oct 28, 2015 2:18 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: The what I welded today (/whenever) thread (pics please)
Replies: 3253
Views: 491100

Re: The what I welded today (/whenever) thread (pics please)

I worked at finishing a desktop wire model of a Grumman Gulfstreamer G-550. It's going to one of my corporate customers. It's been a while since I posted anything on this forum so I thought I'd better let everyone know that I'm still alive and kickin...
by Mikechallgren
Wed Oct 28, 2015 2:07 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Unbreakable TIG cup-@superiorwelding
Replies: 44
Views: 4587

Re: Unbreakable TIG cup-@superiorwelding

...So, here you are (on WT&T forum) with a very good product for all. This is going to go over good for you Jonathan and I'm happy for you. You do a lot of good for the welding community, and I speak for me personally.
by Mikechallgren
Tue Nov 11, 2014 12:29 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: The what I welded today (/whenever) thread (pics please)
Replies: 3253
Views: 491100

Re: The what I welded today (/whenever) thread (pics please)

How about a spider third hand tool? I got a lot of Tig welding practice in...Still have to put some Aluminum Bronze on the ends of the legs for conductivity...
by Mikechallgren
Tue Nov 11, 2014 12:05 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Unique 3rd hand tool
Replies: 2
Views: 1638

Re: Unique 3rd hand tool

I like that a lot!! Can't say I have seen one like that before. In the right applications it should work just fine. This might be another idea to "borrow" ;) -Jonathan I still need to put some Aluminum Bronze on the ends of all the 'feet' for conductivity, then she will be ready for a nam...
by Mikechallgren
Mon Nov 10, 2014 11:57 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Unique 3rd hand tool
Replies: 2
Views: 1638

Unique 3rd hand tool

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I made a different kind of third hand holder, just had fun doing it. Now I find out that it will hold several different points at once. What do you think?
by Mikechallgren
Mon Oct 13, 2014 9:06 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Third hand goodies
Replies: 4
Views: 1700

Re: Third hand goodies

Thanks for all of your kind comments, I've got a couple more ideas for this 'hold down' thing. I'll make them then share them.
by Mikechallgren
Sun Oct 12, 2014 8:24 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Third hand goodies
Replies: 4
Views: 1700

Third hand goodies

image.jpg Yesterday, I made 3 - third hand tools. I have not had much experience welding Aluminum, so I watched some of Jody's videos and got in some 'seat time' today. One of the third hands was made using 'Allen' wrenches. Kind of goofy but it's different. I call him "Allen". So today I...
by Mikechallgren
Wed Aug 13, 2014 8:33 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Boeing 747-8 wire model progress
Replies: 3
Views: 872

Boeing 747-8 wire model progress

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I have inserted a progress photo of my latest commission, a Boeing 747-8. Note the upward sweep of the wings. This the new wing design which increases fuel efficiency (obviously on the real airplane). I will post a completed photo soon.
by Mikechallgren
Wed Aug 13, 2014 8:27 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Welding wire desktop aircraft sculpture
Replies: 4
Views: 1206

Re: Welding wire desktop aircraft sculpture

image.jpg I have tons of little scraps laying around especially pieces of welding rod and I refuse to throw it out because you never know when you will need them. A lot of times I will play around with the pieces of scrap to just fine tune settings. Looks good by the way. :) Here is a bunch of piec...
by Mikechallgren
Fri Aug 08, 2014 9:36 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Welding wire desktop aircraft sculpture
Replies: 4
Views: 1206

Re: Welding wire desktop aircraft sculpture

image.jpg http://forum.weldingtipsandtricks.com/viewtopic.php?f=5&t=2692&start=380#p36711 I haven't got the idea how to respond to posts, quotes on this forum...but...I will at some point. The How: I use 3 view drawings. From those drawings I make ratios from the real aircraft to my model. ...
by Mikechallgren
Thu Aug 07, 2014 11:20 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Welding wire desktop aircraft sculpture
Replies: 4
Views: 1206

Welding wire desktop aircraft sculpture

My current project is a B747-8 aircraft model. Just started and have a few hours left until completion. Note in the photos, I'm using a "Tig Finger". The slab of steel I use to keep things straight gets too hot to touch...not anymore.
by Mikechallgren
Mon Jul 21, 2014 11:57 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig welding anodized aluminum
Replies: 19
Views: 2890

Re: Tig welding anodized aluminum

You can use a 180 amp machine for thin anodized but you will suffer for it in time and patience. A 250 amp is actually minimal for sched 40 pipe and 1/4" flat stock. The thing about anodized is, most welds are required of a certain aesthetic quality, so it's the starts and stops that become mo...
by Mikechallgren
Mon Jul 21, 2014 11:54 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig welding anodized aluminum
Replies: 19
Views: 2890

Re: Tig welding anodized aluminum

I would wait for Tamjeff's input as I hardly ever have anodized in my place to do - but essentially depending on the thickness & nature or the anodizing you require probably 50% > 100 % more amps than you would expect for the thickness - you then either use the pedal or torch switch to apply th...
by Mikechallgren
Mon Jul 21, 2014 11:45 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Lanthanated vs. pure tungsten
Replies: 16
Views: 1758

Re: Lanthanated vs. pure tungsten

Oscar wrote:The ability for 2% lanthanated to hold a decent point (assuming you don't go crazy with the DCEP portion of the AC wave) during welding of aluminum is magnficent. :)
Thank you, I'll probably try some lanthanated.
by Mikechallgren
Mon Jul 21, 2014 11:42 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Lanthanated vs. pure tungsten
Replies: 16
Views: 1758

Re: Lanthanated vs. pure tungsten

I've used pure for over 25 years and it just never occurred to me to try anything else. I have some Lanth at the shop though. I may revisit it and see what all the excitement is about. I remember trying it when we got the Dynasty, but then it lost favor because of the grinding step, which was one o...
by Mikechallgren
Mon Jul 21, 2014 11:38 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Lanthanated vs. pure tungsten
Replies: 16
Views: 1758

Re: Lanthanated vs. pure tungsten

MinnesotaDave wrote:If it's for your syncrowave, you won't need pure for anything in my opinion.
Thank you!
by Mikechallgren
Mon Jul 21, 2014 11:36 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Lanthanated vs. pure tungsten
Replies: 16
Views: 1758

Re: Lanthanated vs. pure tungsten

Which type of electrode is easiest and best to use on Aluminum, pure tungsten or lanthanated? Really that question is realitive. It all depends on which way you look at this. I wouldn't say one is really easier than the other because pure will ball up requiring sharpening if you need a crisp arc. L...
by Mikechallgren
Mon Jul 21, 2014 11:28 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Lanthanated vs. pure tungsten
Replies: 16
Views: 1758

Re: Lanthanated vs. pure tungsten

MinnesotaDave wrote:If it's for your syncrowave, you won't need pure for anything in my opinion.
Thank you for your answer, I appreciate it.
by Mikechallgren
Mon Jul 21, 2014 10:21 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Lanthanated vs. pure tungsten
Replies: 16
Views: 1758

Lanthanated vs. pure tungsten

Which type of electrode is easiest and best to use on Aluminum, pure tungsten or lanthanated?
by Mikechallgren
Mon Jul 21, 2014 12:22 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Cart for my new welder
Replies: 27
Views: 17200

Re: Cart for my new welder

This is really a nice project...good amount of thought and planning, as well as good workmanship. I like it a lot. The yellow color is a good contrast with the Lincoln red.
by Mikechallgren
Sun Jul 20, 2014 2:14 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig welding anodized aluminum
Replies: 19
Views: 2890

Re: Tig welding anodized aluminum

I'm fairly sure Jody did a video on this a while back - Wyatt did for sure - worth having a look on You Tube -( but it did'nt come out like TamJeff's for sure ! ) - depending on thickness 180ammps is on the low side as it needs fast " blasts " of high amps usually to weld. What do I do to...
by Mikechallgren
Sun Jul 20, 2014 1:45 pm
Forum: Member Introductions
Topic: Pyrex gas cups
Replies: 14
Views: 1139

Re: Pyrex gas cups

rahtreelimbs wrote:
gamble wrote:They melt at 500*

As long as you don't walk the cup you should be ok. Like everything else they have advantages and disadvantages. th

They have a place!
So as long as I use in and out I should be ok? How much stick out should my electrode have?

Thank you for your time an information,
by Mikechallgren
Sun Jul 20, 2014 1:39 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig welding anodized aluminum
Replies: 19
Views: 2890

Re: Tig welding anodized aluminum

Braehill wrote:Mike,
Hopefully TamJeff will chime in, for he is the Wizard when it comes to all things anodized (all things Aluminum for that matter) on this site.

Len
Thank you, I will use any information that I can get.
by Mikechallgren
Sun Jul 20, 2014 1:36 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig welding anodized aluminum
Replies: 19
Views: 2890

Re: Tig welding anodized aluminum

What machine do you have? Do you have a on/off remote? You can weld through the coating using high amps and the so called "bump" method. Takes some practice to get right I've only tried this a few times... You'll need 53xx series filler. I've done this with a Syncro 350 but a inverter sty...