Very pleased with the unit but I'm a n00b so my opinion really doesn't matter yet.
Either way here's some of my results and I'm curious about the aluminum bead closest to the camera. The one in the center I think started out horrible (right to left travel) but then I sped my travel up real quick which you can see where it gets flat and I had a re-grind when I started that one too. I then slowed down just a bit and you can see the final end of that travel with the center bead on the far left side.
The last bead is the closest to the camera and I started out slow but then picked up the pace near the end doing the pause, dip, move technique. I'm thinking this looks good and would be considered an adequate weld but I'd be curious what the experts got to say. I'm not sure how the end of either weld appears since I see what I'd assume is oxides. I paused, added a fair amount of filler, removed the rod, then tapered down the foot pedal for about 1-2 seconds then held for post flow.
The steel looks like I did not have enough Amps for the thickness even when I mashed it too full throttle.
I was running the unit at 100Amps for Aluminum (1/8" thick ) and 90 for the steel (1/2" thick). The aluminum was running probably about 2/3 foot pedal so I'd guess about 60-80 Amps.
You can see the rest of the horror I dished out to this aluminum project box I picked up at Fry's about 8 years ago. That's where I started and what I learned from all this was I was going too slow, had WAY too much Amps with the pedal mashed for most of it, and probably the most valuable lesson I think I've learned so far is tungsten grinding. I did a horrible job at grinding at first where I had an uneven grind all around and even a flat spot for a couple of the re-grinds (lots of re-grinding). When I had the flat spot the arc mostly wanted to arc to the gas cup which was scary. Once I gave it a proper grind with a decent tip, things went much better and that's how I was able to lay some actual beads.
I found the steel to be much more forgiving with the tungsten grinding but still I had horrible results on my other test piece which again was running way too hot and the arc was still not friendly. Once I had a good grind again, it seemed to hold much more what I'd expect it to do, but again I think I didn't have enough heat for the 1/2 thick piece.
I did use my TIG Monster Claws for some of this job especially the last bead and it worked out great IMO. I melted the shit out of my first claw but that's when I was camping out on the spots for way too long with way too much power. Once I figured out a faster travel speed helped out, the TIG Monster Claw held up really well. I've done about 30 minutes under the hood total and so far it seems they're not melting on me any more. This thing is pretty awesome and I'm looking forward to Oscar and Rick's review since I sent them each a set but from the n00b, I'm not sure if I could have made that last bead on the aluminum as nicely as I think it is without the claw. I used Jody's TIG finger for some of the points where I could rest my finger easily and this thing works pretty nicely too. Still, just a n00b but maybe I'll be a true TIGger one day
So in the end I'd be curious to get some criticism on my progress. Be as cruel as you'd like, you won't hurt my feelings
One other question is how often should I be re-grinding tungsten assuming I'm not f'in up? Do I need to re-grind when switching materials and is it more important going from steel to aluminum or from aluminum to steel, or just never/always?
I owe a special thanks to Jody because it's his Youtube videos and other information, along with Mr. Tig and Chucke2009 that gave me the confidence to get started with all this. I did start with stick on my Lincoln AC 225 tombstone but realized I love welding too much to just use that box, and well hell, let's just get into TIG while I'm at it
